Optimum Design of Rotational Wheel and Casing Structures Under Transient Thermal and Centrifugal Loads

1992 ◽  
Author(s):  
T. Hattori ◽  
H. Toriya
Keyword(s):  
Optimum Design ◽  
Thermal Analyses ◽  
Axial Flow ◽  
Tip Clearance ◽  
Design System ◽  
Ring Model ◽  
Bearing Loads ◽  
Stress And Deformation ◽  
Flow Compressor ◽  
Transient Thermal

Abstract Transient thermal and centrifugal loads on turbomachinery rotors have increased with recent increases in gas temperatures and tip speeds. Rotor weights must be decreased to improve rotor dynamics and to reduce bearing loads. Moreover, blade tip clearance must be decreased to improve aerodynamic efficiency. An optimum design technique offering the lightest possible wheel shape under specified stress and clearance limits is therefore required. This paper introduces an optimum design system developed for turbo-machinery rotors. Sequential linear programming is used in the optimizing process, and non-steady-state thermal analyses of wheels and casings are performed by numerically analyzing multi-ring models. Stress and deformation analyses of these wheels and casings are performed by using Donath’s method with the same multi-ring model. This optimum design program is applied to the design of multistage axial flow compressor wheels.

Optimum Design Technique for Rotating Wheels

1988 ◽  
Vol 110 (1) ◽  
pp. 41-44
Author(s):  
T. Hattori ◽  
H. Ohnishi ◽  
M. Taneda
Keyword(s):  
Optimum Design ◽  
Pressure Ratio ◽  
Axial Flow ◽  
Rotating Disk ◽  
Design System ◽  
Design Technique ◽  
Gas Temperature ◽  
Design Program ◽  
Bearing Load ◽  
Flow Compressor

Compressor rotors and turbine rotors are subject to centrifugal and thermal loads. These loads increase proportionally with tip speed, pressure ratio, and gas temperature. On the other hand, the rotor weight must be lessened to improve rotor dynamics and restrict bearing load. Thus, an optimum design technique is required, which offers the lightest possible wheel shape under the stress limit restriction. This paper introduces an optimum design system developed for turbomachinery rotors, and discusses several application results. The sequential linear programming method is used in the optimizing process, and centrifugal and thermal stress analyses of variable thickness rotating wheels are performed using Donath’s method. This system’s validity is confirmed by application to uniform-strength rotating disk problems and comparison with analytical results. This optimum design program is then applied to the design of axial flow compressor wheels.

scholarly journals Optimum Design Technique for Rotating Wheels

1986 ◽  
Author(s):  
Toshio Hattori ◽  
Hiroo Ohnishi ◽  
Motoharu Taneda
Keyword(s):  
Optimum Design ◽  
Pressure Ratio ◽  
Axial Flow ◽  
Rotating Disk ◽  
Design System ◽  
Design Technique ◽  
Gas Temperature ◽  
Design Program ◽  
Bearing Load ◽  
Flow Compressor

Compressor rotors and turbine rotors are subject to centrifugal and thermal loads. These loads increase proportionally with tip speed, pressure ratio and gas temperature. On the other hand, the rotor weight must be lessened to improve rotor dynamics and restrict bearing load. Thus, an optimum design technique is required, which offers the lighest possible wheel shape under the stress limit restriction. This paper introduces an optimum design system developed for turbo machinery rotors, and discusses several application results. The sequential linear programming method is used in the optimizing process, and centrifugal and thermal stress analyses of variable thickness rotating wheels are performed using Donath’s method. This system’s validity is confirmed by application to uniform strength rotating disk problems and comparison with analytical results. This optimum design program is then applied to the design of axial flow compressor wheels.

scholarly journals Effect of Circumferential Single Casing Groove Location on the Flow Stability under Tip-Clearance Effect in a Transonic Axial Flow Compressor Rotor

Energies ◽  
2021 ◽  
Vol 14 (19) ◽  
pp. 6143
Author(s):  
Xiaoxiong Wu ◽  
Bo Liu ◽  
Botao Zhang ◽  
Xiaochen Mao
Keyword(s):  
Control Mechanism ◽  
Incidence Angle ◽  
Axial Flow ◽  
Flow Stability ◽  
Tip Clearance ◽  
Tip Leakage Flow ◽  
Flow Angle ◽  
Axial Flow Compressor ◽  
Compressor Rotor ◽  
Flow Compressor

Numerical simulations have been performed to study the effect of the circumferential single-grooved casing treatment (CT) at multiple locations on the tip-flow stability and the corresponding control mechanism at three tip-clearance-size (TCS) schemes in a transonic axial flow compressor rotor. The results show that the CT is more efficient when its groove is located from 10% to 40% tip axial chord, and G2 (located at near 20% tip axial chord) is the best CT scheme in terms of stall-margin improvement for the three TCS schemes. For effective CTs, the tip-leakage-flow (TLF) intensity, entropy generation and tip-flow blockage are reduced, which makes the interface between TLF and mainstream move downstream. A quantitative analysis of the relative inlet flow angle indicates that the reduction of flow incidence angle is not necessary to improve the flow stability for this transonic rotor. The control mechanism may be different for different TCS schemes due to the distinction of the stall inception process. For a better application of CT, the blade tip profile should be further modified by using an optimization method to adjust the shock position and strength during the design of a more efficient CT.

Numerical Investigations of the Coupled Flow Through a Subsonic Compressor Rotor and Axial Skewed Slot

2008 ◽  
Vol 131 (1) ◽  
Author(s):  
Xingen Lu ◽  
Wuli Chu ◽  
Junqiang Zhu ◽  
Yangfeng Zhang
Keyword(s):  
Axial Flow ◽  
Tip Clearance ◽  
Stall Margin ◽  
Tip Clearance Flow ◽  
Casing Treatment ◽  
Axial Flow Compressor ◽  
Compressor Rotor ◽  
Clearance Flow ◽  
Flow Through ◽  
Flow Compressor

In order to advance the understanding of the fundamental mechanisms of axial skewed slot casing treatment and their effects on the subsonic axial-flow compressor flow field, the coupled unsteady flow through a subsonic compressor rotor and the axial skewed slot was simulated with a state-of-the-art multiblock flow solver. The computational results were first compared with available measured data, that showed the numerical procedure calculates the overall effect of the axial skewed slot correctly. Then, the numerically obtained flow fields were interrogated to identify the physical mechanism responsible for improvement in stall margin of a modern subsonic axial-flow compressor rotor due to the discrete skewed slots. It was found that the axial skewed slot casing treatment can increase the stall margin of subsonic compressor by repositioning of the tip clearance flow trajectory further toward the trailing of the blade passage and retarding the movement of the incoming∕tip clearance flow interface toward the rotor leading edge plane.

Three-Dimensional Flow and Mixing in an Axial Flow Compressor With Different Rotor Tip Clearances

1992 ◽  
Vol 114 (3) ◽  
pp. 675-685 ◽  
Author(s):  
A. Goto
Keyword(s):  
Velocity Fluctuation ◽  
Three Dimensional ◽  
Axial Flow ◽  
Flow Fields ◽  
Tip Clearance ◽  
Small Scale ◽  
Three Dimensional Flow ◽  
Axial Flow Compressor ◽  
Dimensional Flow ◽  
Flow Compressor

The effect of difference in rotor tip clearance on the mean flow fields and unsteadiness and mixing across a stator blade row were investigated using hot-wire anemometry, pressure probes, flow visualization, and the ethylene tracer-gas technique on a single-stage axial flow compressor. The structure of the three-dimensional flow fields was discussed based on results of experiments using the 12-orientation single slanted hotwire technique and spectrum analysis of velocity fluctuation. High-pass filtered measurements of turbulence were also carried out in order to confirm small-scale velocity fluctuation, which is more realistically referred to as turbulence. The span-wise distribution of ethylene gas spreading, estimated by the measured small-scale velocity fluctuation at the rotor exit, agreed quite well with that which was experimentally measured. This fact suggests the significant role of turbulence, generated within the rotor, in the mixing process across the downstream stator. The value of the maximum mixing coefficient in the tip region was found to increase linearly as the tip clearance became enlarged, starting from the value at midspan.

Endwall Effects at Two Tip Clearances in a Multistage Axial Flow Compressor With Controlled Diffusion Blading

1994 ◽  
Vol 116 (4) ◽  
pp. 635-645 ◽  
Author(s):  
M. A. Howard ◽  
P. C. Ivey ◽  
J. P. Barton ◽  
K. F. Young
Keyword(s):  
Unsteady Flow ◽  
Axial Flow ◽  
Tip Clearance ◽  
Exit Angle ◽  
Controlled Diffusion ◽  
The Third ◽  
Flow Phenomena ◽  
Multistage Compressor ◽  
Flow Compressor ◽  
Stage Efficiency

Effects of tip clearance, secondary flow, skew, and corner stall on the performance of a multistage compressor with controlled diffusion blading have been studied experimentally. Measurements between 1 and 99 percent annulus height were carried out in both the first and the third stages of a four-stage low-speed compressor with repeating-stage blading. Measurements were obtained at a datum rotor tip clearance and at a more aerodynamically desirable lower clearance. The consequences of the modified rotor tip clearance on both rotor and stator performance are examined in terms of loss coefficient and gas exit angle. Stator losses close to the casing are found to increase significantly when the clearance of an upstream rotor is increased. These increased stator losses cause 30 percent of the stage efficiency reduction that arises with increased rotor tip clearance. The deviation angles due to tip clearance from the multistage measurements are found to be similar to data from single-stage machines with conventional blading, which suggests that the unsteady flow phenomena associated with the multistage environment do not dominate the physics of the flow.

Behavior of Tip Leakage Flow in an Axial Flow Compressor Rotor

2006 ◽  
Author(s):  
Yanhui Wu ◽  
Wuli Chu ◽  
Xingen Lu ◽  
Junqiang Zhu
Keyword(s):  
Boundary Layer ◽  
Vortex Breakdown ◽  
Axial Flow ◽  
Tip Clearance ◽  
Leakage Flow ◽  
Pressure Side ◽  
Tip Leakage Flow ◽  
Tip Leakage ◽  
Compressor Rotor ◽  
Flow Compressor

The current paper reports on investigations with an aim to advance the understanding of the flow field near the casing of a small-scale high-speed axial flow compressor rotor. Steady three dimensional viscous flow calculations are applied to obtain flow fields at various operating conditions. To demonstrate the validity of the computation, the numerical results are first compared with available measured data. Then, the numerically obtained flow fields are analyzed to identify the behavior of tip leakage flow, and the mechanism of blockage generation arising from flow interactions between the tip clearance flow, the blade/casing wall boundary layers, and non-uniform main flow. The current investigation indicates that the “breakdown” of the tip leakage vortex occurs inside the rotor passage at the near stall condition. The vortex “breakdown” results in the low-energy fluid accumulating on the casing wall spreads out remarkably, which causes a sudden growth of the casing wall boundary layer having a large blockage effect. A low-velocity region develops along the tip clearance vortex at the near stall condition due to the vortex “breakdown”. As the mass flow rate is further decreased, this area builds up rapidly and moves upstream. This area prevents incoming flow from passing through the pressure side of the passage and forces the tip leakage flow to spill into the adjacent blade passage from the pressure side at the leading edge. It is found that the tip leakage flow exerts little influence on the development of the blade suction surface boundary layer even at the near stall condition.

1118 Effect of Tip Clearance on Rotating Stall Inception in an Axial Flow Compressor Rotor

2009 ◽  
Vol 2009 (0) ◽  
pp. 377-378 ◽  
Author(s):  
Hiroaki KIKUTA ◽  
Masato FURUKAWA ◽  
Satoshi GUNJISHIMA ◽  
Kenichiro IWAKIRI ◽  
Takuro KAMEDA
Keyword(s):  
Axial Flow ◽  
Rotating Stall ◽  
Tip Clearance ◽  
Stall Inception ◽  
Axial Flow Compressor ◽  
Compressor Rotor ◽  
Flow Compressor

2415 Effect of Tip Clearance on Structure of Rotating Stall Cell in an Axial Flow Compressor Rotor

2006 ◽  
Vol 2006.2 (0) ◽  
pp. 149-150
Author(s):  
Sho BONKOHARA ◽  
Ken-ichiro IWAKIRI ◽  
Ryusuke OHTAGURO ◽  
Yasuhiro SHIBAMOTO ◽  
Masato FURUKAWA
Keyword(s):  
Axial Flow ◽  
Rotating Stall ◽  
Tip Clearance ◽  
Axial Flow Compressor ◽  
Compressor Rotor ◽  
Flow Compressor

scholarly journals Experimental Investigation of Rotor-Stator Interaction in Axial-Flow Turbines and Compressors

1998 ◽  
Vol 4 (4) ◽  
pp. 217-231
Author(s):  
Heinz E. Gallus
Keyword(s):  
Unsteady Flow ◽  
Total Pressure ◽  
Vector Fields ◽  
Guide Vane ◽  
Axial Flow ◽  
Tip Clearance ◽  
Inlet Guide Vane ◽  
Flow Measurements ◽  
Rotor Stator Interaction ◽  
Flow Compressor

Detailed results of unsteady flow measurements in a stator-rotor-stator assembly of an axial-flow turbine as well as an inlet guide vane-rotor-stator formation of an axial-flow compressor are presented in this paper.The measurements include the time-dependent 3-D velocity vector fields in the axial gaps between the blade rows by means of triple-hot wire-technique, furthermore the total pressure field downstream of the blade rows by means of semiconductor total pressure probes and the unsteady flow field determination in the rotor passages by LDV-technique. Special semiconductor pressure measurements along the casing all over the rotor tip clearance permit detailed discussion of the rotor tip clearance flows.The conclusion of the measured data provides a new and very instructive view of the physics of the unsteady blade-row interaction in axial-flow turbines and compressors.

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