Investigation of Liquid Droplet Flow Behavior in a Vertical Nozzle Chamber

2020 ◽  
pp. 1-16
Author(s):  
Mohammed Abousabae ◽  
Ryoichi S. Amano ◽  
Cody Casper

Abstract This study aims to better understand the aluminum oxide agglomerates break-up mechanism, consequently determining the best solution for the solid rocket motor (SRM) nozzle erosion problem. Two-phase air-water flow experimental investigation was conducted as a substitute for liquid aluminum agglomerates and exhaust combustion gases. The results show that increasing the exhaust air velocity enhances the droplet's break-up tendency in terms of reducing the average diameter and increasing droplets number per the testing channel volume. Numerical models were constructed and validated using the experimental results. The percentage error in the droplets' average diameter and number is between 6–15% and 8-18%. Furthermore, the effect of reducing the liquid surface tension was studied. The results showed that it facilitates water bodies' separation from the interface surface, as a result of the reduced bounding forces between surface's molecules, which enhances the break-up process (0.5-17% increase in the droplets' average diameter and 4-100% increase in its number) and reduce the droplets impact on the nozzle walls, hence reduce the SRM nozzle erosion problem.

Author(s):  
No´lides M. Guzma´n ◽  
Ovadia Shoham ◽  
Ram Mohan

Aqueous foam flow behavior in a Gas-Liquid Cylindrical Cyclone (GLCC) is studied experimentally and theoretically with the objective of determine the operational envelop for foam break up. An existing experimental two-phase facility was modified to enable foam flow characterization. Several experimental data were acquired for aqueous foam using a compact inlet cyclone. These include: foam characterization in static trap sections, and foam flow behavior in the cyclone. Saint-Jalmes et al. (2000) model has been modified for characterization of foam evolution in static trap sections including the prediction of the drainage interface height with time. In addition, a new model for the prediction of the operational envelop for foam break up in the cyclone based on foam characteristics was developed. Good agreement is observed between the experimental data and the predictions of the models. It can be concluded that depending on the operational conditions the GLCC can act either as a foam breaker or as a foam generator. The developed model for the prediction of the operational envelop for foam break up separates these two modes of operations of the GLCC.


2000 ◽  
Vol 652 ◽  
Author(s):  
A. Ludwig ◽  
M. Wu ◽  
T. Hofmeister

ABSTRACTSemisolid alloys exhibit a shear rate history dependent flow behavior. The increasing interest on numerical modeling of thixo-casting processes makes it quite important to understand the flow behavior of semisolids. Its apparent viscosity is the key parameter for the numerical models. In this paper a two phase approach is used to investigate the rheology of semisolid alloys. It is assumed that both, liquid and solid phase, can be regarded as inter-penetrating continua with its own viscosity. Thus, each phase is thought to behave as a Newtonian fluid. The simulation results show that the rheology of the two-phase flow is determined by the interaction between the solid and the liquid, i.e. the momentum exchange between the two phases. Non-Newtonian flow behavior of the solid-liquid mixture is predicted although both phases are considered as Newtonian fluids.


1992 ◽  
Vol 114 (1) ◽  
pp. 14-30 ◽  
Author(s):  
E. F. Caetano ◽  
O. Shoham ◽  
J. P. Brill

Mechanistic models have been developed for each of the existing two-phase flow patterns in an annulus, namely bubble flow, dispersed bubble flow, slug flow, and annular flow. These models are based on two-phase flow physical phenomena and incorporate annulus characteristics such as casing and tubing diameters and degree of eccentricity. The models also apply the new predictive means for friction factor and Taylor bubble rise velocity presented in Part I. Given a set of flow conditions, the existing flow pattern in the system can be predicted. The developed models are applied next for predicting the flow behavior, including the average volumetric liquid holdup and the average total pressure gradient for the existing flow pattern. In general, good agreement was observed between the experimental data and model predictions.


2002 ◽  
Vol 124 (2) ◽  
pp. 379-388 ◽  
Author(s):  
Jin Cheng ◽  
Y. Lawrence Yao

Laser forming of steel is a hot forming process with high heating and cooling rate, during which strain hardening, dynamic recrystallization, and phase transformation take place. Numerical models considering strain rate and temperature effects only usually give unsatisfactory results when applied to multiscan laser forming operations. This is mainly due to the inadequate constitutive models employed to describe the hot flow behavior. In this work, this limitation is overcome by considering the effects of microstructure change on the flow stress in laser forming processes of low carbon steel. The incorporation of such flow stress models with thermal mechanical FEM simulation increases numerical model accuracy in predicting geometry change and mechanical properties.


2021 ◽  
Author(s):  
Omar Shaaban ◽  
Eissa Al-Safran

Abstract The production and transportation of high viscosity liquid/gas two-phase along petroleum production system is a challenging operation due to the lack of understanding the flow behavior and characteristics. In particular, accurate prediction of two-phase slug length in pipes is crucial to efficiently operate and safely design oil well and separation facilities. The objective of this study is to develop a mechanistic model to predict high viscosity liquid slug length in pipelines and to optimize the proper set of closure relationships required to ensure high accuracy prediction. A large high viscosity liquid slug length database is collected and presented in this study, against which the proposed model is validated and compared with other models. A mechanistic slug length model is derived based on the first principles of mass and momentum balances over a two-phase slug unit, which requires a set of closure relationships of other slug characteristics. To select the proper set of closure relationships, a numerical optimization is carried out using a large slug length dataset to minimize the prediction error. Thousands of combinations of various slug flow closure relationships were evaluated to identify the most appropriate relationships for the proposed slug length model under high viscosity slug length condition. Results show that the proposed slug length mechanistic model is applicable for a wide range of liquid viscosities and is sensitive to the selected closure relationships. Results revealed that the optimum closure relationships combination is Archibong-Eso et al. (2018) for slug frequency, Malnes (1983) for slug liquid holdup, Jeyachandra et al. (2012) for drift velocity, and Nicklin et al. (1962) for the distribution coefficient. Using the above set of closure relationships, model validation yields 37.8% absolute average percent error, outperforming all existing slug length models.


2017 ◽  
Vol 140 (4) ◽  
Author(s):  
Reda Ragab ◽  
Ting Wang

A phase Doppler particle analyzer (PDPA) system is employed to measure the two-phase mist flow behavior including flow velocity field, droplet size distribution, droplet dynamics, and turbulence characteristics. Based on the droplet measurements made through PDPA, a projected profile describing how the air–mist coolant jet flow spreads and eventually blends into the hot main flow is prescribed for both cylindrical and fan-shaped holes. The mist film layer consists of two layers: a typical coolant film layer (cooling air containing the majority of the droplets) and a wider droplet layer containing droplets outside the film layer. Thanks to the higher inertia possessed by larger droplets (>20 μm in diameter) at the injection hole, the larger droplets tend to shoot across the coolant film layer, resulting in a wider droplet layer than the coolant film layer. The wider droplet layer boundaries are detected by measuring the droplet data rate (droplet number per second) distribution, and it is identified by a wedge-shaped enclosure prescribed by the data rate distribution curve. The coolant film layer is prescribed by its core and its upper boundary. The apex of the data rate curve, depicted by the maximum data rate, roughly indicates the core region of the coolant film layer. The upper boundary of the coolant film layer, characterized by active mixing with the main flow, is found to be close to relatively high values of local Reynolds shear stresses. With the results of PDPA measurements and the prescribed coolant film and droplet layer profiles, the heat transfer results on the wall presented in Part I are re-examined, and the fundamental mist-flow physics are analyzed. The three-dimensional (3D) droplet measurements show that the droplets injected from the fan-shaped holes tend to spread wider in lateral direction than cylinder holes and accumulate at the location where the neighboring coolant film layers meet. This flow and droplet behavior explain the higher cooling performance as well as mist-enhancement occurs between the fan-shaped cooling holes, rather than along the hole's centerline as demonstrated in the case using the cylindrical holes.


1964 ◽  
Vol 4 (01) ◽  
pp. 49-55 ◽  
Author(s):  
Pietro Raimondi ◽  
Michael A. Torcaso

Abstract The distribution of the oil phase in Berea sandstone resulting from increasing and decreasing the water saturation by imbibition was investigated Three types of distribution were recognized: trapped, normal and lagging. The amount of oil in each of these distributions was determined as a function of saturation by carrying out a miscible displacement in the oil phase under steady-state conditions of saturation. These conditions were maintained by flowing water and oil simultaneously in given ratios and by using a displacing solvent having essentially the same density and viscosity as the oil.A correlation shows the amount of trapped oil at any saturation to be directly proportional to the conventional residual oil saturation Sir The factor of proportionality is related to the fractional permeability to the water phase. Part of the oil which was not trapped was displaced in a piston- like manner (normal part) and part was eluted gradually (lagging part). The observed phenomena are more than of mere academic importance. Oil which is trapped may well provide the fuel essential for forward combustion and thus be beneficial. On the contrary, in tertiary recovery operations, it is this trapped oil which seems to make current techniques uneconomic. Introduction A typical oilfield may initially contain connate water and oil. After a period of primary production water often enters the field either from surrounding aquifers or from surface injection. During primary production evolution and establishment of a free gas saturation usually occurs. The effect and importance of this third phase is fully recognized. However, this investigation is limited to a two- phase system, one wetting phase (water) and one non-wetting phase (oil). The increase in water content of a water-wet system is termed imbibition. In a relative permeability-saturation diagram such as the one shown in Fig. 1, the initial conditions of the field would he represented by a point below a water saturation of about 35 per cent, i.e., where the imbibition and the drainage curves to the non-wetting phase nearly coincide. When water enters the field the relative permeability to oil decreases along the imbibition curve. At watered-out conditions the relative permeability to the oil becomes zero. At this point a considerable amount of oil, called residual oil, (about 35 per cent in Fig. 1) remains unrecovered. Any attempt to produce this oil will require that its saturation be increased. In Fig. 1 this would mean retracing the imbibition curve upwards. In addition, processes like alcohol and fire flooding, which can be employed at any stage of production, involve the complete displacement of connate water and an increase, or imbibition, of water saturation ahead of the displacing front. Thus, in several types of oil production it is the imbibition-relative permeability curve which rules the flow behavior. For this reason a knowledge of the distribution of the non-wetting phase, as obtained through imbibition, whether "coming down" or "going up" on the imbibition curve, is important. SPEJ P. 49^


2016 ◽  
Vol 812 ◽  
pp. 65-128
Author(s):  
Oleg E. Ivashnyov ◽  
Marina N. Ivashneva

This paper continues a series of works developing a model for a high-speed boiling flow capable of describing different fluxes with no change in the model coefficients. Refining the interfacial area transport equation in partial derivatives, we test the ability of the model to describe phenomena that cannot be simulated by models that average the interfacial interaction. In the previous version, the possibility for bubble fragmentation was considered, which permitted us to reproduce an explosive boiling in rarefaction shocks moving at a speed of ${\sim}10~\text{m}~\text{s}^{-1}$ fixed in experiments on hot water decompression. The shocks were shown to be caused by a chain bubble fragmentation leading to a sharp increase in the interphase area (Ivashnyov et al., J. Fluid Mech., vol. 413, 2000, pp. 149–180). With no change in the free parameters (the initial number of boiling centres in the flow bulk and the critical Weber number) chosen for a tube decompression, the model gave close predictions for critical flows in long nozzles, $L/D\sim 100$. The formation of a boiling shock in the nozzle was shown to be the reason for the onset of autovibrated regimes (Ivashnyov & Ivashneva, J. Fluid Mech., vol. 710, 2012, pp. 72–101). However, the previous model does not simulate the phenomenon of a vapour explosion at a primary stage of a hot water decompression, when the first rarefaction wave is followed by an extended, 1 m width, several MPa amplitude compression wave in which the pressure reaches a plateau below a saturation value. The model proposed assumes initial boiling centre origination at the channel walls. Due to overflowing, the wall bubbles break up, with their fragments passing into the flow. On growing up, the flow bubbles can break up in their turn. It is shown that an extended compression wave is caused by the fragmentation of wall bubbles, which leads to the increase in the interphase area, boiling intensification and the pressure rise. The pressure reaches a plateau before a saturation state is reached due to flow momentum loss accelerating the fragments of wall bubbles. The phenomenon of pressure ‘oscillation’ fixed in some experimental oscillograms when the pressure in the compression wave increases up to a saturation pressure and then drops to the plateau value has been explained as well. The ‘illposedness’ defect of the generally accepted model for two-phase two-velocity flow with a compressible carrying phase, which lies in its complex characteristics, has been rectified. The calculations of a stationary countercurrent liquid-particle flow in a diffuser with the improved hyperbolic model predicts a critical regime with a maximal liquid mass flux, while the old non-hyperbolic model simulates the supercritical regimes with ‘numerical instabilities’. Calculations of a transient upward flow of particles have shown the formation of a superslow ‘creeping’ shock wave of particles compacting.


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