Numerical and Experimental Investigation on an Effusion-Cooled Lean Burn Aeronautical Combustor: Aerothermal Field and Emissions

2018 ◽  
Vol 141 (4) ◽  
Author(s):  
L. Mazzei ◽  
S. Puggelli ◽  
D. Bertini ◽  
A. Andreini ◽  
B. Facchini ◽  
...  
Keyword(s):  
Temperature Distribution ◽  
Combustion Process ◽  
Operating Conditions ◽  
Pollutant Emissions ◽  
Flame Spray ◽  
Distribution Factor ◽  
Lean Burn ◽  
Radial Temperature ◽  
Flamelet Generated Manifold ◽  
The Impact

Lean burn combustion is increasing its popularity in the aeronautical framework due to its potential in reducing drastically pollutant emissions (NOx and soot in particular). Its implementation, however, involves significant issues related to the increased amount of air dedicated to the combustion process, demanding the redesign of injection and cooling systems. Also, the conditions at the combustor exit are a concern, as high turbulence, residual swirl, and the impossibility to adjust the temperature profile with dilution holes determine a harsher environment for nozzle guide vanes. This work describes the final stages of the design of an aeronautical effusion-cooled lean burn combustor. Full annular tests were carried out to measure temperature profiles and emissions (CO and NOx) at the combustor exit. Different operating conditions of the ICAO cycle were tested, considering Idle, Cruise, Approach, and Take-off. Scale-adaptive simulations with the flamelet generated manifold (FGM) combustion model were performed to extend the validation of the employed computational fluid dynamics (CFD) methodology and to reproduce the experimental data in terms of radial temperature distribution factor (RTDF)/overall temperature distribution factor (OTDF) profiles as well as emission indexes (EIs). The satisfactory agreement paved the way to an exploitation of the methodology to provide a deeper understanding of the flow physics within the combustion chamber, highlighting the impact of the different operating conditions on flame, spray evolution, and pollutant formation.

Numerical and Experimental Investigation on an Effusion-Cooled Lean Burn Aeronautical Combustor: Aerothermal Field and Emissions

2018 ◽  
Author(s):  
L. Mazzei ◽  
S. Puggelli ◽  
D. Bertini ◽  
A. Andreini ◽  
B. Facchini ◽  
...  
Keyword(s):  
Combustion Process ◽  
Operating Conditions ◽  
Pollutant Emissions ◽  
Combustion Model ◽  
Flame Spray ◽  
Lean Burn ◽  
Flamelet Generated Manifold ◽  
Nozzle Guide ◽  
Nozzle Guide Vanes ◽  
The Impact

Lean burn combustion is increasing its popularity in the aeronautical framework due to its potential in reducing drastically pollutant emissions (NOx and soot in particular). Its implementation however involves significant issues related to the increased amount of air dedicated to the combustion process, demanding the redesign of injection and cooling systems. Also the conditions at the combustor exit are a concern, as high turbulence, residual swirl and the impossibility to adjust the temperature profile with dilution holes determine a harsher environment for nozzle guide vanes. This work describes the final stages of the design of an aeronautical effusion-cooled lean burn combustor. Full annular tests were carried out to measure temperature profiles and emissions (CO and NOx) at the combustor exit. Different operating conditions of the ICAO cycle were tested, considering Idle, Cruise, Approach and Take-Off. Scale-adaptive simulations with the Flamelet Generated Manifold combustion model were performed to extend the validation of the employed CFD methodology and to reproduce the experimental data in terms of RTDF/OTDF profiles as well as emission indexes. The satisfactory agreement paved the way to an exploitation of the methodology to provide a deeper understanding of the flow physics within the combustion chamber, highlighting the impact of the different operating conditions on flame, spray evolution and pollutant formation.

Numerical and Experimental Investigation on an Effusion-Cooled Lean Burn Aeronautical Combustor: Aerothermal Field and Metal Temperature

2018 ◽  
Author(s):  
D. Bertini ◽  
L. Mazzei ◽  
S. Puggelli ◽  
A. Andreini ◽  
B. Facchini ◽  
...  
Keyword(s):  
Combustion Process ◽  
Operating Conditions ◽  
Metal Temperature ◽  
Pollutant Emissions ◽  
Combustion Model ◽  
Lean Burn ◽  
Cooling Systems ◽  
Discharge Temperature ◽  
Flamelet Generated Manifold ◽  
Heat Loads

Lean burn combustion is increasing its popularity in the aeronautical framework due to its potential in reducing drastically pollutant emissions (NOx and soot in particular). Its implementation, however, involves significant issues related to the increased amount of air dedicated to the combustion process, demanding the redesign of injection and cooling systems. A reduced coolant mass flow rate in conjunction with higher compressor discharge temperature negatively affect the cooling potential thus requiring the exploitation of efficient schemes such as effusion cooling. This work describes the experimental and numerical final validation of an aeronautical effusion-cooled lean-burn combustor. Full annular tests were carried out to measure temperature profiles and metal temperature distributions at different operating conditions of the ICAO cycle. Such an outcome was obtained also with an in-house developed CHT methodology (THERM3D). RANS simulations with the Flamelet Generated Manifold combustion model were performed to estimate aerothermal field and heat loads, while the coupling with a thermal conduction solver returns the most updated wall temperature. The heat sink within the perforation is treated with a 0D correlative model that calculates the heat pickup and the temperature rise of coolant. The results highlight an overall good capability of the proposed approach to estimate the metal temperature distribution at different operating conditions. It is also shown how more advanced scale-resolving simulations could significantly improve the prediction of turbulent mixing and heat loads.

Modelling Strategies for Large-Eddy Simulation of Lean Burn Spray Flames

2017 ◽  
Author(s):  
S. Puggelli ◽  
D. Bertini ◽  
L. Mazzei ◽  
A. Andreini
Keyword(s):  
Large Eddy Simulation ◽  
Ambient Pressure ◽  
Nox Reduction ◽  
Operating Conditions ◽  
Pollutant Emissions ◽  
Lean Burn ◽  
Eddy Simulation ◽  
Flamelet Generated Manifold ◽  
Large Eddy ◽  
Modelling Strategies

During the last years aero-engines are progressively evolving toward design concepts that permit improvements in terms of engine safety, fuel economy and pollutant emissions. With the aim of satisfying the strict NOx reduction targets imposed by ICAO-CAEP, lean burn technology is one of the most promising solutions even if it must face safety concerns and technical issues. Hence a depth insight on lean burn combustion is required and Computational Fluid Dynamics (CFD) can be a useful tool for this purpose. In this work a comparison in Large-Eddy Simulation (LES) framework of two widely employed combustion approaches like the Artificially Thickened Flame (ATF) and the Flamelet Generated Manifold (FGM) is performed using ANSYS® Fluent v16.2. Two literature test cases with increasing complexity in terms of geometry, flow field and operating conditions are considered. Firstly, capabilities of FGM are evaluated on a single swirler burner operating at ambient pressure with a standard pressure atomizer for spray injection. Then a second test case, operated at 4 bar, is simulated. Here kerosene fuel is burned after an injection through a prefilming airblast atomizer within a co-rotating double swirler. Obtained comparisons with experimental results show the different capabilities of ATF and FGM in modelling the partially-premixed behaviour of the flame and provides an overview of the main strengths and limitations of the modelling strategies under investigation.

scholarly journals Effect of Fuel and Air Dilution on Syngas Combustion in an Optical SI Engine

Energies ◽  
2019 ◽  
Vol 12 (8) ◽  
pp. 1566 ◽  
Author(s):  
S.D. Martinez-Boggio ◽  
S.S. Merola ◽  
P. Teixeira Lacava ◽  
A. Irimescu ◽  
P.L. Curto-Risso
Keyword(s):  
Internal Combustion Engines ◽  
Combustion Process ◽  
Visible Spectrum ◽  
Propagation Speed ◽  
Fuel Mixture ◽  
Operating Conditions ◽  
Inert Gases ◽  
Pollutant Emissions ◽  
Si Engine ◽  
Lean Burn

To mitigate the increasing concentration of carbon dioxide in the atmosphere, energy production processes must change from fossil to renewable resources. Bioenergy utilization from agricultural residues can be a step towards achieving this goal. Syngas (fuel obtained from biomass gasification) has been proved to have the potential of replacing fossil fuels in stationary internal combustion engines (ICEs). The processes associated with switching from traditional fuels to alternatives have always led to intense research efforts in order to have a broad understanding of the behavior of the engine in all operating conditions. In particular, attention needs to be focused on fuels containing relatively high concentrations of hydrogen, due to its faster propagation speed with respect to traditional fossil energy sources. Therefore, a combustion study was performed in a research optical SI engine, for a comparison between a well-established fuel such as methane (the main component of natural gas) and syngas. The main goal of this work is to study the effect of inert gases in the fuel mixture and that of air dilution during lean fuelling. Thus, two pure syngas blends (mixtures of CO and H2) and their respective diluted mixtures (CO and H2 with 50vol% of inert gases, CO2 and N2) were tested in several air-fuel ratios (stoichiometric to lean burn conditions). Initially, the combustion process was studied in detail by traditional thermodynamic analysis and then optical diagnostics were applied thanks to the optical access through the piston crown. Specifically, images were taken in the UV-visible spectrum of the entire cycle to follow the propagation of the flame front. The results show that hydrogen promotes flame propagation and reduces its distortion, as well as resulting in flames evolving closer to the spark plug. All syngas blends show a stable combustion process, even in conditions of high air and fuel dilution. In the leanest case, real syngas mixtures present a decrease in terms of performance due to significant reduction in volumetric efficiency. However, this condition strongly decreases pollutant emissions, with nitrogen oxide (NOx) concentrations almost negligible.

scholarly journals Modeling diesel combustion with tabulated kinetics and different flame structure assumptions based on flamelet approach

2019 ◽  
Vol 21 (1) ◽  
pp. 89-100 ◽  
Author(s):  
Tommaso Lucchini ◽  
Daniel Pontoni ◽  
Gianluca D’Errico ◽  
Bart Somers
Keyword(s):  
Soot Formation ◽  
Flame Structure ◽  
Combustion Process ◽  
Computational Cost ◽  
Pollutant Emissions ◽  
Diesel Combustion ◽  
Flamelet Generated Manifold ◽  
Tabulated Chemistry ◽  
Computational Fluid Dynamics Analysis ◽  
The Impact

Computational fluid dynamics analysis represents a useful approach to design and develop new engine concepts and investigate advanced combustion modes. Large chemical mechanisms are required for a correct description of the combustion process, especially for the prediction of pollutant emissions. Tabulated chemistry models allow to reduce significantly the computational cost, maintaining a good accuracy. In the present work, an investigation of tabulated approaches, based on flamelet assumptions, is carried out to simulate turbulent Diesel combustion in the Spray A framework. The Approximated Diffusion Flamelet is tested under different ambient conditions and compared with Flamelet Generated Manifold, and both models are validated with Engine Combustion Network experimental data. Flame structure, combustion process and soot formation were analyzed in this work. Computed results confirm the impact of the turbulent–chemistry interaction on the ignition event. Therefore, a new look-up table concept Five-Dimensional-Flamelet Generated Manifold, that accounts for an additional dimension (strain rate), has been developed and tested, giving promising results.

Multi-Coupled Numerical Analysis of Advanced Lean Burn Injection Systems

2014 ◽  
Author(s):  
Antonio Andreini ◽  
Cosimo Bianchini ◽  
Gianluca Caciolli ◽  
Bruno Facchini ◽  
Andrea Giusti ◽  
...  
Keyword(s):  
Numerical Analysis ◽  
Liquid Film ◽  
Combustion Process ◽  
Theoretical Models ◽  
Operating Conditions ◽  
Pollutant Emissions ◽  
Injection System ◽  
Lean Burn ◽  
Two Phase ◽  
Primary Breakup

Lean burn aero-engine combustors usually exploit advanced prefilming airblast injection systems in order to promote the formation of highly homogeneous air-fuel mixtures with the main aim of reducing NOx emissions. The combustion process is strongly influenced by the liquid fuel preparation and a reliable prediction of pollutant emissions requires proper tools able to consider the most important aspects characterizing liquid film evolution and primary breakup. This paper presents the numerical analysis of an advanced lean burn injection system using a multi-coupled two-phase flow three-dimensional solver developed on the basis of OpenFOAM modelling and numerics. The solver allows the coupled solution of gas-phase, droplets and liquid film exploiting correlation-based and theoretical models for liquid film primary atomization. A detailed analysis of the liquid film evolution is presented together with an investigation of the influence of film modelling and primary breakup on the combustion process at different operating conditions. The combustion field is strongly influenced by the characteristics of droplet population generated by the liquid film and this study proposes a computational setup, suitable for industrial calculations, able to account for all the main physical processes that characterize advanced prefilming airblast injection systems.

Modeling Strategies for Large Eddy Simulation of Lean Burn Spray Flames

2017 ◽  
Vol 140 (5) ◽  
Author(s):  
S. Puggelli ◽  
D. Bertini ◽  
L. Mazzei ◽  
A. Andreini
Keyword(s):  
Large Eddy Simulation ◽  
Ambient Pressure ◽  
Nox Reduction ◽  
Operating Conditions ◽  
Pollutant Emissions ◽  
Test Case ◽  
Lean Burn ◽  
Eddy Simulation ◽  
Flamelet Generated Manifold ◽  
Large Eddy

Over the last years, aero-engines are progressively evolving toward design concepts that permit improvements in terms of engine safety, fuel economy, and pollutant emissions. With the aim of satisfying the strict NOx reduction targets imposed by ICAO-CAEP, lean burn technology is one of the most promising solutions even if it must face safety concerns and technical issues. Hence, a depth insight on lean burn combustion is required, and computational fluid dynamics can be a useful tool for this purpose. In this work, a comparison in large eddy simulation (LES) framework of two widely employed combustion approaches like the artificially thickened flame (ATF) and the flamelet generated manifold (FGM) is performed using ANSYS fluent v16.2. Two literature test cases with increasing complexity in terms of geometry, flow field, and operating conditions are considered. First, capabilities of FGM are evaluated on a single swirler burner operating at ambient pressure with a standard pressure atomizer for spray injection. Then, a second test case, operated at 4 bar, is simulated. Here, kerosene fuel is burned after an injection through a prefilming airblast atomizer within a corotating double swirler. Obtained comparisons with experimental results show different capabilities of ATF and FGM in modeling the partially premixed behavior of the flame and provide an overview of the main strengths and limitations of the modeling strategies under investigation.

Impact of Operating Conditions and Design Parameters on Gas Turbine Hot Section Creep Life

2010 ◽  
Author(s):  
S. Eshati ◽  
M. F. Abdul Ghafir ◽  
P. Laskaridis ◽  
Y. G. Li
Keyword(s):  
Gas Turbines ◽  
Performance Model ◽  
Operating Conditions ◽  
Creep Model ◽  
Design Parameters ◽  
Gas Temperature ◽  
Creep Life ◽  
Cooling Effectiveness ◽  
Radial Temperature ◽  
The Impact

This paper investigates the relationship between design parameters and creep life consumption of stationary gas turbines using a physics based life model. A representative thermodynamic performance model is used to simulate engine performance. The output from the performance model is used as an input to the physics based model. The model consists of blade sizing model which sizes the HPT blade using the constant nozzle method, mechanical stress model which performs the stress analysis, thermal model which performs thermal analysis by considering the radial distribution of gas temperature, and creep model which using the Larson-miller parameter to calculate the lowest blade creep life. The effect of different parameters including radial temperature distortion factor (RTDF), material properties, cooling effectiveness and turbine entry temperatures (TET) is investigated. The results show that different design parameter combined with a change in operating conditions can significantly affect the creep life of the HPT blade and the location along the span of the blade where the failure could occur. Using lower RTDF the lowest creep life is located at the lower section of the span, whereas at higher RTDF the lowest creep life is located at the upper side of the span. It also shows that at different cooling effectiveness and TET for both materials the lowest blade creep life is located between the mid and the tip of the span. The physics based model was found to be simple and useful tool to investigate the impact of the above parameters on creep life.

scholarly journals Enabling the potential of hybrid electric propulsion through lean-burn-combustion turbofans

2021 ◽  
Vol 5 ◽  
pp. 164-176
Author(s):  
Stavros Vouros ◽  
Mavroudis Kavvalos ◽  
Smruti Sahoo ◽  
Konstantinos Kyprianidis
Keyword(s):  
Electric Propulsion ◽  
Direct Injection ◽  
Operating Cost ◽  
Pollutant Emissions ◽  
Civil Aviation ◽  
Lean Burn ◽  
Lean Direct Injection ◽  
Direct Operating Cost ◽  
Hybrid Electric ◽  
The Impact

Hybrid-electric propulsion has emerged as a promising technology to mitigate the adverse environmental impact of civil aviation. Boosting conventional gas turbines with electric power improves mission performance and operability. In this work the impact of electrification on pollutant emissions and direct operating cost of geared turbofan configurations is evaluated for an 150-passenger aircraft. A baseline two-and-a-half-shaft geared turbofan, representative of year 2035 entry-into-service technology, is employed. Parallel hybridization is implemented through coupling a battery-powered electric motor to the engine low-speed shaft. A multi-disciplinary design space exploration framework is employed comprising modelling methods for multi-point engine design, aircraft sizing, performance and pollutant emissions, mission and economic analysis. A probabilistic approach is developed considering uncertainties in the evaluation of direct operating cost. Sensitivities to electrical power system technology levels, as well as fuel price and emissions taxation are quantified at different time-frames. The benefits of lean direct injection are explored along short-, medium-, and long-range missions, demonstrating 32% NO<italic><sub>x</sub></italic> savings compared to traditional rich-burn, quick-mix, lean-burn technologies in short-range operations. The impact of electrification on the enhancement of lean direct injection benefits is investigated. For hybrid-electric powerplants, the take-off-to-cruise turbine entry temperature ratio is 2.5% lower than the baseline, extending the corresponding NO<italic><sub>x</sub></italic> reductions to the level of 46% in short-range missions. This work sheds light on the environmental and economic potential and limitations of a hybrid-electric propulsion concept towards a greener and sustainable civil aviation.

scholarly journals A Method for Determining the Main Requirements of Outlet Gas Temperature Profile of Marine Gas Turbine Combustors

1982 ◽  
Author(s):  
Tang Chian-ti
Keyword(s):  
Temperature Distribution ◽  
Temperature Profile ◽  
Gas Turbine ◽  
Guide Vane ◽  
Safety Margin ◽  
Gas Temperature ◽  
Distribution Factor ◽  
Radial Temperature ◽  
Blade Height ◽  
Blade Cooling

Taking account of the marine gas turbine operation features, the author has chosen the hot corrosion peak temperature of materials as the guide vane material limiting temperature while evaluating the overall temperature distribution factor. Along with the blade cooling effectiveness a safety margin factor has been introduced during its evaluation. The gas temperature distribution along blade height is assumed to satisfy the condition that approximately equal safety factor in respect of strength prevails along blade height. Once the gas radial temperature profile becomes known, the radial temperature distribution factor can be readily determined.

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