scholarly journals A Solution of Rigid Perfectly Plastic Cylindrical Indentation in Plane Strain and Comparison to Elastic-Plastic Finite Element Predictions With Hardening

2017 ◽  
Vol 85 (2) ◽  
Author(s):  
Robert L. Jackson

The indentation of flat surfaces deforming in the plastic regime by various geometries has been well studied. However, there is relatively little work investigating cylinders indenting plastically deforming surfaces. This work presents a simple solution to a cylindrical rigid frictionless punch indenting a half-space considering only perfectly plastic deformation. This is achieved using an adjusted slip line theory. In addition, volume conservation, pileup and sink-in are neglected, but the model can be corrected to account for it. The results agree very well with elastic-plastic finite element predictions for an example using typical steel properties. The agreement does diminish for very large deformations but is still within 5% at a contact radius to cylinder radius ratio of 0.78. A method to account for strain hardening is also proposed by using an effective yield strength.

1985 ◽  
Vol 107 (1) ◽  
pp. 13-18 ◽  
Author(s):  
B. V. Kiefer ◽  
P. D. Hilton

Capabilities for the analysis of combined viscous and plastic behavior have been added to an existing finite element computer program for two-dimensional elastic-plastic calculations. This program (PAPSTB) has been formulated for elastic-plastic stress and deformation analyses of two-dimensional and axisymmetric structures. It has the ability to model large strains and large deformations of elastic-perfectly plastic, multi-linear hardening, or power-hardening materials. The program is based on incremental plasticity theory with a von Mises yield criterion. Time dependent behavior has been introduced into the PAPSTB program by adding a viscous strain increment to the elastic and plastic strain increment to form the total strain increment. The viscous calculations presently employ a power-law relationship between the viscous strain rate and the effective stress. The finite element code can be easily modified to handle more complex viscous models. The Newmark method for time integration is used, i.e., an input parameter is included which enables the user to vary the time domain approximation between forward (explicit) and backward (implicit) difference. Automatic time stepping is used to provide for stability in the viscous calculations. It is controlled by an input parameter related to the ratio of the current viscous strain increment to the total strain. The viscoplastic capabilities of the PAPSTB program are verified using the axisymmetric problem of an internally pressurized, thick-walled cylinder. The transient viscoplastic case is analyzed to demonstrate that the elastic-perfectly plastic solution is obtained as a steady-state condition is approached. The influence of varying the time integration parameter for transient viscoplastic calculations is demonstrated. In addition, the effects of time step on solution accuracy are investigated by means of the automatic time stepping algorithm in the program. The approach is then applied to a simple forging problem of cylinder upsetting.


1985 ◽  
Vol 52 (1) ◽  
pp. 75-82 ◽  
Author(s):  
V. Bhargava ◽  
G. T. Hahn ◽  
C. A. Rubin

This paper presents finite element analyses of two-dimensional (plane strain), elastic-plastic, repeated, frictionless rolling contact. The analysis employs the elastic-perfectly plastic, cycle and strain-amplitude-independent material used in the Merwin and Johnson analysis but avoids several assumptions made by these workers. Repeated rolling contacts are simulated by multiple translations of a semielliptical Hertzian pressure distribution. Results at p0/k = 3.5, 4.35, and 5.0 are compared to the Merwin and Johnson prediction. Shakedown is observed at p0/k = 3.5, but the comparisons reveal significant differences in the amount and distribution of residual shear strain and forward flow at p0/k = 4.35 and p0/k = 5.0. The peak incremental, shear strain per cycle for steady state is five times the value calculated by Merwin and Johnson, and the plastic strain cycle is highly nonsymmetric.


Author(s):  
Ralf Peek ◽  
Heedo Yun

Analytical solutions for the lateral buckling of pipelines exist for the case when the pipe material remains in the linearly elastic range. However for truly high temperatures and/or heavier flowlines, plastic deformation cannot be excluded. One then has to resort to finite element analyses, as no analytical solutions are available. This paper does not provide such an analytical solution, but it does show that if the finite element solution has been calculated once, then that solution can be scaled so that it applies for any other values of the design parameters. Thus the finite element solution need only be calculated once and for all. Thereafter, other solutions can be calculated by scaling the finite element solution using simple analytical formulas. However, the shape of the moment-curvature relation must not change. That is, the moment-curvature relation must be a scaled version of the moment-curvature relation for the reference problem, where different scale factors may be applied to the moment and curvature. This paper goes beyond standard dimensional analysis (as justified by the Bucklingham Π theorem), to establish a stronger scalability result, and uses it to develop simple formulas for the lateral buckling of any pipeline made of elastic-plastic material. The paper includes the derivation of the scaling result, the application procedure, the reference solution for an elastic-perfectly plastic pipe, and an example to illustrate how this reference solution can be used to calculate the lateral buckling response for any elastic-perfectly plastic pipe.


2012 ◽  
Vol 134 (6) ◽  
Author(s):  
Phuong H. Hoang ◽  
Kunio Hasegawa ◽  
Bostjan Bezensek ◽  
Yinsheng Li

The circumferential flaw evaluation procedures in ASME Boiler and Pressure Vessel Code Section XI nonmandatory Appendix C are currently limited to straight pipes under pressure and bending loads without consideration of torsion loading. The Working Group on Pipe Flaw Evaluation of the ASME Boiler and Pressure Vessel Code is developing guidance for considering the effects of torsion by a mean of an equivalent bending moment, which is a square root of sum square combination of bending moment and torsion load with a weighted factor for torsion moment. A torsion weighted factor, Ce, is established in this paper using large strain finite element limit load analysis with elastic perfectly plastic materials. Planar flaws and nonplanar flaws in a 10.75 in. (273 mm) OD pipe are investigated. Additionally, a finite element J-integral calculation is performed for a planar through wall circumferential flaw with elastic plastic materials subjected to bending and torsion load combinations. The proposed Ce factor for planar flaws is intended for use with the ASME B&PV Code Section XI, Appendix C for limit load and Elastic Plastic Fracture Mechanics (EPFM) circumferential planar flaw evaluations.


2005 ◽  
Vol 127 (3) ◽  
pp. 484-493 ◽  
Author(s):  
Robert Jackson ◽  
Itti Chusoipin ◽  
Itzhak Green

This work presents a finite element model (FEM) of the residual stresses and strains that are formed after an elastoplastic hemispherical contact is unloaded. The material is modeled as elastic perfectly plastic and follows the von Mises yield criterion. The FEM produces contours for the normalized axial and radial displacements as functions of the removed interference depth and location on the surface of the hemisphere. Contour plots of the von Mises stress and other stress components are also presented to show the formation of the residual stress distribution with increasing plastic deformation. This work shows that high residual von Mises stresses appear in the material pileup near the edge of the contact area after complete unloading. Values are defined for the minimum normalized interference, that when removed, results in plastic residual stresses. This work also defines an interference at which the maximum residual stress transitions from a location below the contact region and along the axis of symmetry to one near to the surface at the edge of the contact radius (within the pileup).


2002 ◽  
Vol 124 (2) ◽  
pp. 146-151 ◽  
Author(s):  
Jingyu Shi ◽  
D. L. S. McElwain ◽  
S. A. Domanti

This paper is concerned with the plastic deformation modes of the free surface of the half space between the teeth on the serrated surface of a rigid body. The rigid body indents the half space perpendicularly and the material of the half space is assumed to be elastic/rigid perfectly plastic. Plane-strain conditions are assumed. The emphasis in this paper is on the profile left on the surfaces of the material when the indentation proceeds to some depth and then the indenter is removed. Based on the observations from finite element results, slip line fields for the plastic deformation regions at various stages of indentation are proposed and the corresponding hodographs for the velocity field are presented. This has application in roughness transfer of final metal forming process.


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