Effects of Torsion on Equivalent Bending Moment for Limit Load and EPFM Circumferential Pipe Flaw Evaluations

2012 ◽  
Vol 134 (6) ◽  
Author(s):  
Phuong H. Hoang ◽  
Kunio Hasegawa ◽  
Bostjan Bezensek ◽  
Yinsheng Li

The circumferential flaw evaluation procedures in ASME Boiler and Pressure Vessel Code Section XI nonmandatory Appendix C are currently limited to straight pipes under pressure and bending loads without consideration of torsion loading. The Working Group on Pipe Flaw Evaluation of the ASME Boiler and Pressure Vessel Code is developing guidance for considering the effects of torsion by a mean of an equivalent bending moment, which is a square root of sum square combination of bending moment and torsion load with a weighted factor for torsion moment. A torsion weighted factor, Ce, is established in this paper using large strain finite element limit load analysis with elastic perfectly plastic materials. Planar flaws and nonplanar flaws in a 10.75 in. (273 mm) OD pipe are investigated. Additionally, a finite element J-integral calculation is performed for a planar through wall circumferential flaw with elastic plastic materials subjected to bending and torsion load combinations. The proposed Ce factor for planar flaws is intended for use with the ASME B&PV Code Section XI, Appendix C for limit load and Elastic Plastic Fracture Mechanics (EPFM) circumferential planar flaw evaluations.

Author(s):  
Phuong H. Hoang ◽  
Kunio Hasegawa ◽  
Bostjan Bezensek ◽  
Yinsheng Li

The circumferential flaw evaluation procedures in ASME Boiler and Pressure Vessel Code, Section XI non-mandatory Appendix C are currently limited to straight pipes under pressure and bending loads without consideration of torsion loading. The Working Group on Pipe Flaw Evaluation of the ASME Boiler and Pressure Vessel Code is developing guidance for considering the effects of torsion by a mean of an equivalent bending moment, which is a square root of sum square (SRSS) combination of bending moment and torsion load with a weighted factor for torsion moment. A torsion weighted factor for, Ce is established in this paper using large strain finite element limit load analysis with elastic-perfectly plastic materials. Planar flaws and non-planar flaws in a 10.75 inch OD pipe are investigated. Additionally, a finite element J-integral calculation is performed for a planar through wall circumferential flaw with elastic plastic materials subjected to bending and torsion load combinations. The proposed Ce factor for planar flaws is intended for use with the ASME B&PV Section XI, Appendix C for limit load and EPFM circumferential planar flaw evaluations.


Author(s):  
Jong-Hyun Kim ◽  
Chang-Sik Oh ◽  
Joon-Hyuk Ahn ◽  
Yun-Jae Kim ◽  
Chi-Yong Park ◽  
...  

Based on systematic three-dimensional (3-D), large strain FE limit analyses using elastic-perfectly plastic materials, this paper quantifies the effect of local wall thinning on plastic behaviors and TES (twice-elastic-slope) plastic loads for 90° elbows under in-plane bending. The thinning geometry is assumed to be rectangular rather than circular, but the nonlinear geometry effect is fully considered. Results from systematic analyses lead to simple approximations for TES plastic loads, covering a wide range of elbow and thinning geometries.


2009 ◽  
Vol 44 (6) ◽  
pp. 407-416 ◽  
Author(s):  
P J Budden ◽  
Y Lei

Limit loads for a thick-walled cylinder with an internal or external fully circumferential surface crack under pure axial load are derived on the basis of the von Mises yield criterion. The solutions reproduce the existing thin-walled solution when the ratio between the cylinder wall thickness and the inside radius tends to zero. The solutions are compared with published finite element limit load results for an elastic–perfectly plastic material. The comparison shows that the theoretical solutions are conservative and very close to the finite element data.


1985 ◽  
Vol 107 (1) ◽  
pp. 13-18 ◽  
Author(s):  
B. V. Kiefer ◽  
P. D. Hilton

Capabilities for the analysis of combined viscous and plastic behavior have been added to an existing finite element computer program for two-dimensional elastic-plastic calculations. This program (PAPSTB) has been formulated for elastic-plastic stress and deformation analyses of two-dimensional and axisymmetric structures. It has the ability to model large strains and large deformations of elastic-perfectly plastic, multi-linear hardening, or power-hardening materials. The program is based on incremental plasticity theory with a von Mises yield criterion. Time dependent behavior has been introduced into the PAPSTB program by adding a viscous strain increment to the elastic and plastic strain increment to form the total strain increment. The viscous calculations presently employ a power-law relationship between the viscous strain rate and the effective stress. The finite element code can be easily modified to handle more complex viscous models. The Newmark method for time integration is used, i.e., an input parameter is included which enables the user to vary the time domain approximation between forward (explicit) and backward (implicit) difference. Automatic time stepping is used to provide for stability in the viscous calculations. It is controlled by an input parameter related to the ratio of the current viscous strain increment to the total strain. The viscoplastic capabilities of the PAPSTB program are verified using the axisymmetric problem of an internally pressurized, thick-walled cylinder. The transient viscoplastic case is analyzed to demonstrate that the elastic-perfectly plastic solution is obtained as a steady-state condition is approached. The influence of varying the time integration parameter for transient viscoplastic calculations is demonstrated. In addition, the effects of time step on solution accuracy are investigated by means of the automatic time stepping algorithm in the program. The approach is then applied to a simple forging problem of cylinder upsetting.


1985 ◽  
Vol 52 (1) ◽  
pp. 75-82 ◽  
Author(s):  
V. Bhargava ◽  
G. T. Hahn ◽  
C. A. Rubin

This paper presents finite element analyses of two-dimensional (plane strain), elastic-plastic, repeated, frictionless rolling contact. The analysis employs the elastic-perfectly plastic, cycle and strain-amplitude-independent material used in the Merwin and Johnson analysis but avoids several assumptions made by these workers. Repeated rolling contacts are simulated by multiple translations of a semielliptical Hertzian pressure distribution. Results at p0/k = 3.5, 4.35, and 5.0 are compared to the Merwin and Johnson prediction. Shakedown is observed at p0/k = 3.5, but the comparisons reveal significant differences in the amount and distribution of residual shear strain and forward flow at p0/k = 4.35 and p0/k = 5.0. The peak incremental, shear strain per cycle for steady state is five times the value calculated by Merwin and Johnson, and the plastic strain cycle is highly nonsymmetric.


2007 ◽  
Vol 345-346 ◽  
pp. 1377-1380 ◽  
Author(s):  
Yun Jae Kim ◽  
Kuk Hee Lee ◽  
Chi Yong Park

The present work presents plastic limit load solutions for branch junctions under internal pressure and in-plane bending, based on detailed three-dimensional (3-D) FE limit analyses using elastic-perfectly plastic materials. The proposed solutions are valid for a wide range of branch junction geometries; ratios of the branch-to-run pipe radius and thickness from 0.0 to 1.0, and the mean radius-to-thickness ratio of the run pipe from 5.0 to 20.0.


Author(s):  
Ralf Peek ◽  
Heedo Yun

Analytical solutions for the lateral buckling of pipelines exist for the case when the pipe material remains in the linearly elastic range. However for truly high temperatures and/or heavier flowlines, plastic deformation cannot be excluded. One then has to resort to finite element analyses, as no analytical solutions are available. This paper does not provide such an analytical solution, but it does show that if the finite element solution has been calculated once, then that solution can be scaled so that it applies for any other values of the design parameters. Thus the finite element solution need only be calculated once and for all. Thereafter, other solutions can be calculated by scaling the finite element solution using simple analytical formulas. However, the shape of the moment-curvature relation must not change. That is, the moment-curvature relation must be a scaled version of the moment-curvature relation for the reference problem, where different scale factors may be applied to the moment and curvature. This paper goes beyond standard dimensional analysis (as justified by the Bucklingham Π theorem), to establish a stronger scalability result, and uses it to develop simple formulas for the lateral buckling of any pipeline made of elastic-plastic material. The paper includes the derivation of the scaling result, the application procedure, the reference solution for an elastic-perfectly plastic pipe, and an example to illustrate how this reference solution can be used to calculate the lateral buckling response for any elastic-perfectly plastic pipe.


Author(s):  
J. L. Gordon ◽  
D. P. Jones

The capability to obtain limit load solutions of plates with triangular penetration patterns using fourth order functions to represent the collapse surface has been presented in previous papers. These papers describe how equivalent solid plate elastic-perfectly plastic finite element capabilities are generated and demonstrate how such capabilities can be used to great advantage in the analysis of tubesheets in large heat exchanger applications. However, these papers have pointed out that although the fourth order functions can produce sufficient accuracy for many practical applications, there are situations where improvements in the accuracy of in-plane and transverse shear are desirable. This paper investigates the use of a sixth order function to represent the collapse surface for improved accuracy of the in-plane response. Explicit elastic-perfectly plastic finite element solutions are obtained for unit cells representing an infinite array of circular penetrations arranged in an equilateral triangular array. These cells are used to create a numerical representation of the complete collapse surfaces for a number of ligament efficiencies (h/P where h is the minimum ligament width and P is the distance between hole centers). Each collapse surface is then fit to a sixth order function that satisfies the periodicity of the hole pattern. Sixth-order collapse functions were developed for h/P values between .05 and .50. Accuracy of the sixth order and the fourth order functions are compared. It was found that the sixth order function is indeed more accurate, reducing the error from 12.2% for the fourth order function to less than 3% for the sixth order function.


2006 ◽  
Vol 321-323 ◽  
pp. 724-728
Author(s):  
Nam Su Huh ◽  
Yoon Suk Chang ◽  
Young Jin Kim

The present paper provides plastic limit load solutions for axial and circumferential through-wall cracked pipes based on detailed three-dimensional (3-D) finite element (FE) limit analysis using elastic-perfectly plastic behavior. As a loading condition, both single and combined loadings are considered. Being based on detailed 3-D FE limit analysis, the present solutions are believed to be valuable information for structural integrity assessment of cracked pipes.


Author(s):  
Shunjie Li ◽  
Changyu Zhou ◽  
Jian Li ◽  
Xinting Miao

The effect of bend angle on plastic limit loads of pipe bends (elbows) under in-plane opening and closing bending moment is presented using three-dimensional large strain nonlinear finite element analyses. The results show that the presence of ovality significantly leads to the stress concentration in the middle cross section, which is the critical section of pipe bends. Meanwhile the state of stress concentration is also associated with the loading modes including the in-plane opening bending moment and the closing bending moment. Then plastic limit loads of pipe bends are further studied. It is found that plastic limit loads are decreasing with the increase of bend angles. Especially the variation of plastic limit loads of small angle pipe bends (bend angle from the 0 degree to 90 degree) is larger than that of large angle pipe bends (bend angle greater than 90 degree). Based on the finite element results, the present plastic limit load solutions are not fit for the large angle pipe bends (bend angle greater than 90 degree).


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