Numerical and Experimental Analyses of the Dynamic Characteristics of Journal Bearings With Square Dimples

2017 ◽  
Vol 140 (1) ◽  
Author(s):  
Hiroyuki Yamada ◽  
Hiroo Taura ◽  
Satoru Kaneko
Keyword(s):  
Numerical Analysis ◽  
Dynamic Characteristics ◽  
Journal Bearings ◽  
Friction Torque ◽  
Operating Conditions ◽  
Shaft Speed ◽  
Static Characteristics ◽  
Stability Threshold ◽  
Dynamic Coefficients ◽  
Stiffness Coefficients

Numerous previous numerical studies have investigated the effect of surface texturing upon the static characteristics of journal bearings, including their load-carrying capacity and friction torque. In general, the dynamic characteristics of journal bearings are also important, since they are essential factors in predicting the vibration behavior of actual rotors supported by journal bearings. However, the effects of surface texture upon these dynamic characteristics have not been investigated through either numerical or experimental analysis. Thus, in the present study, such analyses were conducted to investigate the dynamic characteristics of textured journal bearings, such as their dynamic coefficients of oil film and the stability-threshold shaft speed supported by the bearings. Numerical analysis was done using a model that included inertial effects and energy loss; this model agreed well with experimental results concerning static characteristics from our previous study. Dynamic testing based on a sinusoidal-excitation method was also performed using textured journal bearings with uniform square dimples to verify the numerical results, which agreed qualitatively with those of experiment, confirming the validity of the numerical analysis. These results suggest that under the same operating conditions, the main effect of texturing upon the dynamic coefficients is to yield the cross-coupled stiffness coefficients with lower absolute values than the conventional ones with a smooth surface. The linear stability-threshold shaft speed of the rotor supported by the textured journal bearings became higher than that of a smooth bearing, mainly due to the reduction of cross-coupled stiffness coefficients. This tendency became more pronounced for high Reynolds number operating conditions and textured bearings with a large number of dimples.

Static Characteristics of Journal Bearings With Square Dimples

2017 ◽  
Vol 139 (5) ◽  
Author(s):  
Hiroyuki Yamada ◽  
Hiroo Taura ◽  
Satoru Kaneko
Keyword(s):  
Hydrodynamic Lubrication ◽  
Numerical Models ◽  
Experimental Studies ◽  
Surface Texturing ◽  
Hydrodynamic Pressure ◽  
Journal Bearings ◽  
Friction Torque ◽  
Operating Conditions ◽  
Static Characteristics ◽  
Lubrication Performance

Surface texturing is a technique for improving frictional and hydrodynamic performances of journal bearings because microtextures can serve as reservoirs for oil or traps for debris and may also generate hydrodynamic pressure. Over the past two decades, many researchers have experimentally demonstrated that texturing of various tribological elements can reduce friction force and wear, contributing to improvement of lubrication performance. Some numerical studies have examined the hydrodynamic lubrication conditions and reported that surface texturing affects the static characteristics of journal bearings, such as their load carrying capacity and friction torque. However, the validity of these numerical models has not been confirmed because of a lack of experimental studies. This study proposes a numerical model that includes both inertial effects and energy loss at the edges of dimples on the surface of a journal bearing in order to investigate the bearing's static characteristics. Experimental verification of journal bearings is also conducted with a uniform square-dimple pattern on their full-bearing surface. The results obtained by the model agree well with those of experiment, confirming the model's validity. These results show that under the same operating conditions, textured bearings yield a higher eccentricity ratio and lower attitude angle than the conventional ones with a smooth surface. This tendency becomes more marked for high Reynolds number operating conditions and for textured bearings with a large number of dimples.

Linear stability analysis of finite length journal bearings in laminar and turbulent regimes

2017 ◽  
Vol 231 (10) ◽  
pp. 1254-1267 ◽  
Author(s):  
Mohammad Miraskari ◽  
Farzad Hemmati ◽  
MY Alqaradawi ◽  
Mohamed S Gadala
Keyword(s):  
Linear Stability ◽  
Finite Length ◽  
Journal Bearings ◽  
Operating Conditions ◽  
Stable Region ◽  
Dynamic Coefficients ◽  
Rotor Bearing ◽  
High Reynolds ◽  
Turbulent Models ◽  
Laminar And Turbulent Regimes

Dynamic coefficients of a finite length journal bearing are numerically calculated under laminar and turbulent regimes based on Ng–Pan–Elrod and Constantinescu models. Linear stability charts of a flexible rotor supported on laminar and turbulent journal bearings are found by calculating the threshold speed of instability associated to the start of instable oil whirl phenomenon. Local journal trajectories of the rotor-bearing system were found at different operating conditions solely based on the calculated dynamic coefficients in laminar and turbulent flow. Results show no difference between laminar and turbulent models at low loading while significant change of the size of the stable region was observed by increasing the Reynolds number in turbulent models. Stable margins based on the laminar flow at relatively low Sommerfeld numbers [Formula: see text] were shown to fall inside the unstable region and hence rendering the laminar stability curves obsolete at high Reynolds numbers. Ng-Pan turbulent model was found to be generally more conservative and hence is recommended for rotor-bearing design.

Study on Dynamic Characteristics of a Hydrostatic and Hydrodynamic Journal Bearings for Small Diameter Grinding Spindle

2012 ◽  
Vol 497 ◽  
pp. 99-104 ◽  
Author(s):  
Zhi Quan Hou ◽  
Wan Li Xiong ◽  
Xue Bing Yang ◽  
Ju Long Yuan
Keyword(s):  
Dynamic Characteristics ◽  
Journal Bearing ◽  
Small Diameter ◽  
Diameter Ratio ◽  
Design Parameters ◽  
Eccentricity Ratio ◽  
Dynamic Coefficients ◽  
Supply Pressure ◽  
Stiffness Coefficients ◽  
Direct Stiffness

The dynamic characteristics of a hydrostatic and hydrodynamic journal bearing with two arrays of eight holes have been investigated theoretically by the three-dimensional Computational Fluid Dynamics (CFD) models with respect to equilibrium position. The various dynamic coefficients for design parameters, such as orifice diameter, length to diameter ratio, eccentricity ratio, supply pressure, and rotational speed, are analyzed systematically under the action of displacement disturbance and velocity disturbance which are considered by the User Definition Function (UDF) programs. Results show that the dynamic coefficients greatly affected by design parameters. The cross stiffness coefficients increase rapidly more than direct stiffness with an increase of length to diameter ratio and rotational speed. Conversely, the direct stiffness coefficients are larger than cross stiffness with an increase of supply pressure and eccentricity ratio. It indicates that the journal bearing with two arrays of eight holes is suitable for their applications to small diameter grinding spindle by the means of optimizing the operating parameters and the structural parameters in order to obtain a better dynamic characteristic.

scholarly journals Alternation of the dynamic coefficients of short journal bearings due to wear

2015 ◽  
Vol 6 (5) ◽  
pp. 649-664
Author(s):  
Michael G. Papanikolaou ◽  
Michael G. Farmakopoulos ◽  
Chris A. Papadopoulos
Keyword(s):  
Dynamic Stiffness ◽  
Journal Bearings ◽  
Fe Analysis ◽  
Operating Conditions ◽  
Wear Depth ◽  
Content Type ◽  
Damping Coefficients ◽  
Dynamic Coefficients ◽  
Low Viscosity ◽  
Stiffness And Damping

Purpose – Wear in journal bearings occurs when the operating conditions (high load, high temperature, low angular velocity or low viscosity), downgrade the ability of the bearing to carry load. The wear depth increases because the rotor comes in contact with the bearing surface. Wear in journal bearings affects their characteristics because of its influence on the thickness of the fluid film. This influence can be detected in the dynamic behavior of the rotor and especially in the dynamic stiffness and damping coefficients. The paper aims to discuss these issues. Design/methodology/approach – In this paper, the effect of wear on the rotor dynamic stiffness and damping coefficients (K and C) of a short journal bearing is investigated. K and C in this work are estimated by using two methods a semi-analytical method and finite element (FE) analysis implemented in the ANSYS software. Findings – The main goal of this research is to make the identification of wear in journal bearings feasible by observing the alternation of their dynamic coefficients. Both of the methods implemented are proven to be useful, while FE analysis can provide more accurate results. Originality/value – This paper is original and has not been published elsewhere.

Looping Dynamic Characteristics of a Pump-Turbine in the S-shaped Region During Runaway

2016 ◽  
Vol 138 (9) ◽  
Author(s):  
Xiaoxi Zhang ◽  
Yongguang Cheng ◽  
Linsheng Xia ◽  
Jiandong Yang ◽  
Zhongdong Qian
Keyword(s):  
Dynamic Characteristics ◽  
Transient Flow ◽  
Three Dimensional ◽  
Flow Patterns ◽  
Operating Conditions ◽  
Static Characteristics ◽  
Pump Turbine ◽  
Transient Flows ◽  
Characteristics Method ◽  
Water Conveyance

During transients, hydroturbines may demonstrate some dynamic characteristics that differ from the corresponding static characteristics in steady operating conditions. To study the dynamic characteristics of a pump-turbine, we simulated the runaway transients in a model pumped-storage plant by coupling one-dimensional (1D) water conveyance system and three-dimensional (3D) pump-turbine. The results show that the runaway dynamic trajectories form loops in the S-shaped region in the unit discharge and unit torque charts of the pump-turbine, not following the corresponding static characteristics. Theoretical analysis and flow patterns comparisons illustrate that the looping trajectories are mainly caused by the successive features of transient flow patterns, namely, the transient flows in the pump-turbine are influenced by their previous status. These features induce different performances between similar dynamic operating points in different moving directions. Furthermore, through comparing the transient parameters calculated by the dynamic and static characteristics separately, we found that both methods are available to capture the unstable behaviors of the pump-turbine, but the dynamic method displays more accurate results when simulating the critical transient parameters. Therefore, in practical engineering applications, we suggest to use the static characteristics method for stability analysis while dynamic characteristics method for transient parameters, which is important for optimizing the layout of water conveyance systems.

Adiabatic Approximate Solution for Static and Dynamic Characteristics of Turbulent Partial Journal Bearings With Surface Roughness

1994 ◽  
Vol 116 (4) ◽  
pp. 672-680 ◽  
Author(s):  
H. Hashimoto ◽  
M. Mongkolwongrojn
Keyword(s):  
Surface Roughness ◽  
Approximate Solution ◽  
Dynamic Characteristics ◽  
High Speed ◽  
Journal Bearings ◽  
Numerical Results ◽  
Operating Conditions ◽  
Finite Width ◽  
Homogeneous Surface ◽  
Static And Dynamic Characteristics

Hydrodynamic bearings are generally used for a long term, so the bearing surfaces may be roughened for many reasons such as wear, impulsive damage, foreign particles, cavitation erosion, rust, and so on. Under the turbulent operating conditions of high speed bearings, the surface roughness may result in considerable increase in both film pressure and temperature. This paper describes an adiabatic approximate solution for the static and dynamic characteristics of 180 deg partial journal bearings with homogeneous surface roughness. Applying the modified lubrication equation and energy equation, considering the combined effects of turbulence and surface roughness, to the finite width 180 deg partial journal bearings, the static and dynamic characteristics such as pressure and temperature distributions, Sommerfeld number, attitude angle, spring and damping coefficients and whirl onset velocity are obtained numerically. In the numerical analysis of the temperature distribution, adiabatic boundary conditions are assumed and then the heat transfer effect to the journal and bearing-bush surfaces is omitted. The numerical results are indicated in graphic form for various relative roughness under the mean Reynolds number of Re = 5000 and 10,000. Moreover, some numerical results of static characteristics are compared with the experimental results.

THE EFFECT OF HELICAL GROOVE PRESENCE ON THE TRIBOLOGICAL PERFORMANCE OF JOURNAL BEARINGS

Tribologia ◽  
2018 ◽  
Vol 279 (3) ◽  
pp. 131-138
Author(s):  
Jarosław SĘP ◽  
Leszek TOMCZEWSKI ◽  
Lidia GAŁDA
Keyword(s):  
Load Capacity ◽  
Three Dimensional ◽  
Flow Simulation ◽  
Equation System ◽  
Journal Bearings ◽  
Operating Conditions ◽  
Static Characteristics ◽  
Hydrodynamic Bearings ◽  
Oil Flow ◽  
Helical Groove

The hydrodynamic bearings could suffer critical damages operating in contaminated environments that cause machine breakdown. In such hard operating conditions, hydrodynamic bearings with grooved journals are less sensitive to damage compared to plain bearings. The wear resistance of the grooved journal bearings is several times greater than that of smooth journal bearings. Contaminants existing in the oil film are moved out from the bearing clearance by the groove created on the journal surface. The presence, shape, and geometry of the groove strongly influence the bearings performance. The aim of this article is to study the selected static characteristics of bearings consisting of a journal with the helical groove on its surface. The static characteristics were determined based on the flow simulation in the oil clearance. A three-dimensional, adiabatic model of the oil flow was assumed. The oil flow was described with the Navier-Stokes continuity and energy equations. The equation system was solved by the finite volume method. The numerical model of the flow was verified experimentally on a test stand. It has been established that the grooved journal application leads to a decrease of load capacity in whole range of eccentricity and for all examined clearances. The oil flow rate increase was mainly observed due to spiral groove presence on the shaft.

Frequency Effects on Dynamic Characteristics of Tilting-Pad Journal Bearings due to Pivot Flexibility

2017 ◽  
Author(s):  
Tian Jiale ◽  
Yu Lie ◽  
Zhou Jian
Keyword(s):  
Dynamic Characteristics ◽  
High Speed ◽  
Dynamic Performance ◽  
Journal Bearings ◽  
Dynamic Coefficients ◽  
Stability Performance ◽  
Limit Value ◽  
Tilting Pad ◽  
Perturbation Frequency ◽  
Tilting Pad Journal Bearings

The stable working condition of high speed, heavy loaded rotating machinery depends strongly on the stability provided by the journal bearing. Tilting pad journal bearings (TPJB) are widely used under such situation due to their inherent stability performance. However, because of the complexity of the TPJB structure, obtaining a reliable prediction of the journal bearing’s dynamic characteristics has always been a challenging task. In this paper, a theoretical analysis has been done to investigate the dynamic performance of a 4 pad TPJB with ball-in-socket pivot, emphasizing on the frequency dependency due to pivot flexibility. The analytical model containing the complete set of dynamic coefficients of the TPJB is built and the pivot stiffness is calculated and used to evaluate the equivalent dynamic coefficients of the bearing. In general, at lower perturbation frequency, the equivalent stiffness and damping increase with frequency. While for higher perturbation frequency, the dynamic coefficients are nearly independent of the frequency. Moreover, the results also show the limit value of the dynamic characteristics of the TPJB when the perturbation frequency is set to 0+ and ∞.

Comparative Study on Dynamic Characteristics of Double-Pad Inwardly and Outwardly Pumping Water-Lubricated Spiral-Groove Thrust Bearings

2020 ◽  
Vol 142 (9) ◽  
Author(s):  
Shaowen Zhang ◽  
Shuyun Jiang ◽  
Xiaohui Lin
Keyword(s):  
Comparative Study ◽  
Dynamic Characteristics ◽  
High Speed ◽  
Control Volume ◽  
Operating Conditions ◽  
Axial Stiffness ◽  
Linear Perturbation ◽  
Spiral Groove ◽  
Reynolds Equations ◽  
Stiffness Coefficients

Abstract The dynamic characteristics of the double-pad inwardly pumping water-lubricated spiral-groove thrust bearing (SGTB) is different from that of the outwardly pumping version, especially under a high-speed condition. However, no literature on this topic can be found up to now. In this study, a comparative study on the dynamic characteristics of the two types of SGTBs is conducted. First, a turbulent lubrication model considering centrifugal and cavitating effects for the double-pad SGTB is developed based on gas–liquid two-phase flow. The steady-state and perturbed Reynolds equations of liquid phase are derived using linear perturbation method. Subsequently, the boundary fitted coordinate system and control volume method are applied to solve the Reynolds equations. Then, the axial stiffness coefficients of high-speed water-lubricated bearings are verified by an experimental study. Finally, the influence of operating conditions and configuration parameters on the dynamic behaviors for the two types of SGTBs is investigated. The results show that the double-pad outwardly pumping bearing is superior to the inwardly pumping version in all the dynamic coefficients when the radius ratio exceeds 0.65. When the tilt angle exceeds 1.2 × 10−4 as well as when the eccentricity ratio exceeds 0.7, the dynamic damping, angular and cross-coupled stiffness coefficients of the outwardly pumping bearing may be larger than those of the inwardly pumping one.

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