Three-Dimensional Computational Fluid Dynamics Modeling and Validation of Ion Current Sensor in a Gen-Set Diesel Engine Using Chemical Kinetic Mechanism

Author(s):  
Tamer Badawy ◽  
Naeim Henein

Ion current sensing is a low-cost technology that can provide a real-time feedback for the in-cylinder combustion process. The ion current signal depends on several design parameters of the sensing probe in addition to the operating conditions of the engine. To experimentally determine the effect of each of these parameters on the ion current signal, it requires modifications in the engine which would be costly and time consuming. A 3D computational fluid dynamics (CFD) model, coupled with a chemical kinetic solver, was developed to calculate the mole fraction of the ionized species formed in different zones in the fuel spray. A new approach of defining a number of virtual ion sensing probes was introduced to the model to determine the influence of sensor design and location relative to the spray axis on the signal characteristics. The contribution of the premixed and the mixing-diffusion controlled combustion was investigated. In addition, the crank angle resolved evolution of key ionization species produced during the combustion process was also compared at different engine operating conditions.

2020 ◽  
Vol 142 (7) ◽  
Author(s):  
Umberto Stuppioni ◽  
Alessio Suman ◽  
Michele Pinelli ◽  
Alessandro Blum

Abstract This paper addresses the problem of computational fluid dynamics (CFD) modeling of gaseous cavitation (GC) in lubricating positive-displacement pumps (PDPs). It is important for designers and analysts to predict the dynamic features of air release/dissolution processes which characterize this phenomenon, along with their effects on filling capability and noise-vibration-harshness behavior of the machine. The focus is on the empirical tuning of the commercial homogeneous-flow cavitation model known as dissolved gas model (DGM). Considering an automotive case study of a balanced vane pump (BVP), the effects of air modeling on numerical predictions of discharge flow/pressure ripple and volumetric efficiency have been studied. The tuning time parameters of the model have been correlated to the machine Reynolds number as part of a simplified theoretical background based on dimensional analysis. Considering experimental data at different operating conditions, the tuned model has shown a good capacity in predicting the pressure ripple and the flowrate at the discharge of the pump.


Author(s):  
Yahya Dogu ◽  
Ahmet S. Bahar ◽  
Mustafa C. Sertçakan ◽  
Altuğ Pişkin ◽  
Ercan Arıcan ◽  
...  

Brush seals require custom design and tailoring due to their behavior driven by flow dynamic, which has many interacting design parameters, as well as their location in challenging regions of turbomachinery. Therefore, brush seal technology has not reached a conventional level across the board standard. However, brush seal geometry generally has a somewhat consistent form. Since this consistent form does exist, knowledge of the leakage performance of brush seals depending on specific geometric dimensions and operating conditions is critical and predictable information in the design phase. However, even though there are common facts for some geometric dimensions available to designers, open literature has inadequate quantified information about the effect of brush seal geometric dimensions on leakage. This paper presents a detailed computational fluid dynamics (CFD) investigation quantifying the leakage values for some geometric variables of common brush seal forms functioning in some operating conditions. Analyzed parameters are grouped as follows: axial dimensions, radial dimensions, and operating conditions. The axial dimensions and their ranges are front plate thickness (z1 = 0.040–0.150 in.), distance between front plate and bristle pack (z2 = 0.010–0.050 in.), bristle pack thickness (z3 = 0.020–0.100 in.), and backing plate thickness (z4 = 0.040–0.150 in.). The radial dimensions are backing plate fence height (r1 = 0.020–0.100 in.), front plate fence height (r2 = 0.060–0.400 in.), and bristle free height (r3 = 0.300–0.500 in.). The operating conditions are chosen as clearance (r0 = 0.000–0.020 in.), pressure ratio (Rp = 1.5–3.5), and rotor speed (n = 0–40 krpm). CFD analysis was carried out by employing compressible turbulent flow in 2D axisymmetric coordinate system. The bristle pack was treated as a porous medium for which flow resistance coefficients were calibrated by using literature based test data. Selected dimensional and operational parameters for a common brush seal form were investigated, and their effects on leakage performance were quantified. CFD results show that, in terms of leakage, the dominant geometric dimensions were found to be the bristle pack thickness and the backing plate fence height. It is also clear that physical clearance dominates leakage performance, when compared to the effects of other geometric dimensions. The effects of other parameters on brush seal leakage were also analyzed in a comparative manner.


TAPPI Journal ◽  
2010 ◽  
Vol 9 (3) ◽  
pp. 6-13 ◽  
Author(s):  
Melur K. Ramasubramanian ◽  
Donald A. Shiffler ◽  
Amit Jayachandran

In this paper, we present results from a computational fluid dynamics (CFCFD) model for the mixing process used to disperse synthetic fibers in wet-lay process. We used CFCFD software, FLUENTFLUENTFLUENTFLUENTFLUENTFLUENT, together with the MIXSISIM user interface to accurately model the impeller geometry. A multiple reference frame (MRFRF) model and standard k-e turbulence model were used to model the problem. After obtaining a converged solution for the mixing tank with water, a discrete phase model was constructed by injecting spherical particles into the flow. A mixing tank with baffles and a centrally located impeller was used in experiments. PETET fibers (1.5 denier, 6.35 mm, 12.7 mm, and 38.7 mm) at a concentration of 0.01% were mixed in water for the study. In regions behind the baffles, where the model predicted higher concentration of particles, experimental results showed a 34% higher concentration relative to the region in the high turbulence zone near the center. Instantaneous sheets were formed by rapidly dipping and removing a flat wire mesh strainer into the tank at two different locations to assess the state of dispersion in the tank. The sheets were transferred onto a blotting paper and examined under a microscope to count defects. Results show that the number of rope defects was 43% higher in sheets drawn from the region behind the baffles than in the sheets drawn from regions near the center of the tank. Changing baffles from a rectangular to a triangular cross section decreased the number of rope defects, but increased the number of log defects in the sample sheets at the same location. The CFCFD model can be used to optimize mixing tank design for wet lay fiber dispersion. The model provides further insight into the mixing process by predicting the effect of changes in design parameters on dispersion quality.


Author(s):  
Stefano Cordiner ◽  
Simon Pietro Lanzani ◽  
Vincenzo Mulone ◽  
Marco Chiapparini ◽  
Angelo D’Anzi ◽  
...  

An entirely numerical design procedure, based on computational fluid dynamics, is introduced to evaluate the performance of different polymer electrolyte fuel cell layouts and sets of operating conditions for assigned target parameters in terms of performance. The design procedure has been applied to a coflow design, characterized by large active area (500 cm2), moderate temperature (70°C), liquid cooling, and metal supporting. The role of heat transfer between the cell and the cooling system is analyzed to properly address the influence of operating conditions on power density and flooding via a comprehensive parametric analysis.


2008 ◽  
Vol 3 (1) ◽  
pp. 155892500800300 ◽  
Author(s):  
Melur K. Ramasubramanian ◽  
Donald A. Shiffler ◽  
Amit Jayachandran

In this paper, we present results from a computational fluid dynamics (CFD) model for the mixing process used to disperse synthetic fibers in wet-lay process. We used CFD software, FLUENT, together with the MIXSIM user interface to accurately model the impeller geometry. A multiple reference frame (MRF) model and standard k-e turbulence model were used to model the problem. After obtaining a converged solution for the mixing tank with water, a discrete phase model was constructed by injecting spherical particles into the flow. A mixing tank with baffles and a centrally located impeller was used in experiments. PET fibers (1.5 denier, 6.35, 12.7, and 38.7 mm) at a concentration of 0.01% were mixed in water for the study. In regions behind the baffles, where the model predicted higher concentration of particles, experimental results showed a 34% higher concentration relative to the region in the high turbulence zone near the center. Instantaneous sheets were formed by rapidly dipping and removing a flat wire mesh strainer into the tank at two different locations to assess the state of dispersion in the tank. The sheets were transferred onto a blotting paper and examined under a microscope to count defects. Results show that the number of rope defects was 43% higher in sheets drawn from the region behind the baffles than in the sheets drawn from regions near the center of the tank. Changing baffles from a rectangular to a triangular cross section decreased the number of rope defects, but increased the number of log defects in the sample sheets at the same location. The CFD model can be used to optimize mixing tank design for wet lay fiber dispersion. The model provides further insight into the mixing process by predicting the effect of changes in design parameters on dispersion quality.


Author(s):  
Baosheng Jin ◽  
Rui Xiao ◽  
Zhongyi Deng ◽  
Qilei Song

To concentrate CO2 in combustion processes by efficient and energy-saving ways is a first and very important step for its sequestration. Chemical looping combustion (CLC) could easily achieve this goal. A chemical-looping combustion system consists of a fuel reactor and an air reactor. Two reactors in the form of interconnected fluidized beds are used in the process: (1) a fuel reactor where the oxygen carrier is reduced by reaction with the fuel, and (2) an air reactor where the reduced oxygen carrier from the fuel reactor is oxidized with air. The outlet gas from the fuel reactor consists of CO2 and H2O, while the outlet gas stream from the air reactor contains only N2 and some unused O2. The water in combustion products can be easily removed by condensation and pure carbon dioxide is obtained without any loss of energy for separation.Until now, there is little literature about mathematical modeling of chemical-looping combustion using the computational fluid dynamics (CFD) approach. In this work, the reaction kinetic model of the fuel reactor (CaSO4+ H2) is developed by means of the commercial code FLUENT and the effects of partial pressure of H2 (concentration of H2) on chemical looping combustion performance are also studied. The results show that the concentration of H2 could enhance the CLC performance.


Author(s):  
Fadi Estefanous

Ionization in internal combustion engines produces a signal indicative of in-cylinder conditions that can be used for the feedback electronic control of the engine, to meet production goals in performance, fuel economy and emissions. Most of the research has been conducted on carbureted and port injection spark ignition engines where the ionization mechanisms are well defined. A limited number of investigations have been conducted on ionization in diesel engines because of its complex combustion process. In this study, a detailed ionization mechanism is developed and introduced in a 3-D diesel cycle simulation computational fluid dynamics (CFD) code to determine the contribution of different species in the ionization process at different engine operating conditions. The CFD code is coupled with DARS-CFD, another module used to allow chemical kinetics calculations. The three-dimensional model accounts for the heterogeneity of the charge and the resulting variations in the combustion products. Furthermore, the model shows the effects of varying fuel injection pressure and engine load on the ion current signal characteristics. Ion current traces obtained experimentally from a heavy duty diesel engine were compared to the 3-D model results. The results of the simulation indicate that some heavy hydrocarbons, soot precursors play a major role, in addition to the role of NOx in ionization in diesel combustion.


2021 ◽  
Author(s):  
Mark Kelly ◽  
Stephen Dooley ◽  
Gilles Bourque

Abstract Accurate low dimension chemical kinetic models for methane are an essential component in the design of efficient gas turbine combustors. Kinetic models coupled to computational fluid dynamics (CFD) and chemical reactor networks (CRN) provide quick and efficient ways to test the effect of operating conditions, fuel composition and combustor design compared to physical experiments. However, detailed chemical kinetic models are too computationally expensive for use in computational fluid dynamics (CFD). We propose a novel data orientated three-step methodology to produce compact kinetic models that replicate a target set of detailed model properties to a high fidelity. In the first step, a reduced kinetic model is obtained by removing all non-essential species from the NUIG18_17_C3 detailed model containing 118 species using path flux analysis (PFA). This reduced model is so small that it does not retain fidelity in calculations to the detailed model. Thus, it is numerically optimised to replicate the detailed model’s prediction in two rounds; First, to selected species (OH,H,CO and CH4) profiles in perfectly stirred reactor (PSR) simulations and then re-optimised to the detailed model’s prediction of the laminar flame speed. This is implemented by a purposely developed Machine Learned Optimisation of Chemical Kinetics (MLOCK) algorithm. The MLOCK algorithm systematically perturbs all three Arrhenius parameters for selected reactions and assesses the suitability of the new parameters through an objective error function which quantifies the error in the compact model’s calculation of the optimisation target. This strategy is demonstrated through the production of a 19 species and a 15 species compact model for methane/air combustion. Both compact models are validated across a range of 0D and 1D calculations across both lean and rich conditions and shows good agreement to the parent detailed mechanism. The 15 species model is shown to outperform the current state-of-art models in both accuracy and range of conditions the model is valid over.


Author(s):  
Taleb Zarei ◽  
Reza Hamidi Jahromi ◽  
Arash Mohammadi Karachi

In this article, a novel tray humidifier column for humidification dehumidification desalination was proposed. The performance of the humidifier column has been investigated with experimental and computational fluid dynamics simulations. The hydrodynamics and heat transfer characteristics of this tray humidifier has been studied. A stainless steel sieve tray with a rectangular cross section with a dimension of 20 × 50 cm was used in the experimental study. In computational fluid dynamics modeling, a transient three-dimensional model has been developed based on the volume of fluid framework by using standard k-epsilon model. The effect of air and seawater flow rate and inlet seawater temperature on the exit air temperature has been investigated. The results show that the humidifier effectiveness of the tray humidifier column varies between 0.67 and 0.87 depending on operating conditions. Then, tray column can be used in humidification dehumidification desalination systems with advantages such as compact equipment, low-pressure drop, and handling solids or other sources of fouling.


Author(s):  
Y Zhu ◽  
H Zhao ◽  
N Ladommatos

The piston bowl design is one of the most important factors that affect the air-fuel mixing and the subsequent combustion and pollutant formation processes in a direct-injection diesel engine. The bowl geometry and dimensions, such as the pip region, bowl lip area, and toroidal radius, are all known to have an effect on the in-cylinder mixing and combustion process. In order to understand better the effect of re-entrant geometry, three piston bowls with different toroidal radii and lip shapes were investigated using computational fluid dynamics engine modelling. KIVA3V with improved submodels was used to model the in-cylinder flows and combustion process, and it was validated on a high-speed direct-injection engine with a second-generation common-rail fuel injection system. The engine's performance, in-cylinder flow, and combustion, and emission characteristics were analysed at maximum power and maximum torque conditions and at part-load operating conditions. Three injector protrusions and injection timings were investigated at full-load and part-load conditions.


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