Double-Layer Microchannel Heat Sinks With Transverse-Flow Configurations

2016 ◽  
Vol 138 (3) ◽  
Author(s):  
Danish Ansari ◽  
Kwang-Yong Kim

The performances of various transverse-flow double-layer microchannel heat sink configurations were evaluated compared to those of parallel-flow heat sink configurations via conjugate heat transfer analysis. For the analysis, three-dimensional Navier–Stokes and energy equations for steady incompressible laminar flow were solved using a finite-volume solver. Water with temperature-dependent thermophysical properties was used as a coolant. The thermal resistances were evaluated for various flow configurations of both cross-channel and parallel-channel designs with identical geometric parameters and total flow rate. Changes in the microchannel flow direction lead to remarkable changes in thermal resistance and temperature uniformity. A transverse-flow configuration exhibited the best overall performance among the tested flow configurations in terms of the thermal resistance, temperature uniformity, and pressure drop.

2008 ◽  
Vol 130 (2) ◽  
Author(s):  
Filippo Rubechini ◽  
Michele Marconcini ◽  
Andrea Arnone ◽  
Massimiliano Maritano ◽  
Stefano Cecchi

In this work a numerical investigation of a four stage heavy-duty gas turbine is presented. Fully three-dimensional, multistage, Navier-Stokes analyses are carried out to predict the overall turbine performance. Coolant injections, cavity purge flows, and leakage flows are included in the turbine modeling by means of suitable wall boundary conditions. The main objective is the evaluation of the impact of gas modeling on the prediction of the stage and turbine performance parameters. To this end, four different gas models were used: three models are based on the perfect gas assumption with different values of constant cp, and the fourth is a real gas model which accounts for thermodynamic gas properties variations with temperature and mean fuel∕air ratio distribution in the through-flow direction. For the real gas computations, a numerical model is used which is based on the use of gas property tables, and exploits a local fitting of gas data to compute thermodynamic properties. Experimental measurements are available for comparison purposes in terms of static pressure values at the inlet∕outlet of each row and total temperature at the turbine exit.


2020 ◽  
Vol 12 (23) ◽  
pp. 10173
Author(s):  
Vladimíra Michalcová ◽  
Kamila Kotrasová

Numerical simulation of fluid flow and heat or mass transfer phenomenon requires numerical solution of Navier–Stokes and energy-conservation equations, together with the continuity equation. The basic problem of solving general transport equations by the Finite Volume Method (FVM) is the exact calculation of the transport quantity. Numerical or false diffusion is a phenomenon of inserting errors in calculations that threaten the accuracy of the computational solution. The paper compares the physical accuracy of the calculation in the Computational Fluid Dynamics (CFD) code in Ansys Fluent using the offered discretization calculation schemes, methods of solving the gradients of the transport quantity on the cell walls, and the influence of the mesh type. The paper offers possibilities on how to reduce numerical errors. In the calculation area, the sharp boundary of two areas with different temperatures is created in the flow direction. The three-dimensional (3D) stationary flow of the fictitious gas is simulated using FVM so that only advective transfer, in terms of momentum and heat, arises. The subject of the study is to determine the level of numerical diffusion (temperature field scattering) and to evaluate the values of the transport quantity (temperature), which are outside the range of specified boundary conditions at variously set calculation parameters.


2015 ◽  
Vol 767 ◽  
pp. 364-393 ◽  
Author(s):  
P. Lubin ◽  
S. Glockner

AbstractThe scope of this work is to present and discuss the results obtained from simulating three-dimensional plunging breaking waves by solving the Navier–Stokes equations, in air and water. Recent progress in computational capabilities has allowed us to run fine three-dimensional simulations, giving us the opportunity to study for the first time fine vortex filaments generated during the early stage of the wave breaking phenomenon. To date, no experimental observations have been made in laboratories, and these structures have only been visualised in rare documentary footage (e.g. BBC 2009 South Pacific. Available on YouTube, 7BOhDaJH0m4). These fine coherent structures are three-dimensional streamwise vortical tubes, like vortex filaments, connecting the splash-up and the main tube of air, elongated in the main flow direction. The first part of the paper is devoted to the presentation of the model and numerical methods. The air entrainment occurring when waves break is then carefully described. Thanks to the high resolution of the grid, these fine elongated structures are simulated and explained.


Author(s):  
Ali Radwan ◽  
Mohamed M. Awad ◽  
Shinichi Ookawara ◽  
Mahmoud Ahmed

Abstract In this study, a new design of double layer microchannel heat sink (DL-MCHS) has been monolithically fabricated using 3D metal printer and experimentally examined as a heat sink for concentrator photovoltaic (CPV) systems. Single phase liquid cooling using ethanol and flow boiling cooling using NOVEC-7000 coolant in the designed DL-MCHS are experimentally compared. The results proved that using the flow boiling cooling technique for the CPV systems attained a lower solar cell temperature with high temperature uniformity. In more details, flow boiling in counterflow (CF) operated DL-MCHS, attained a very low solar cell temperature close to the NOVEC-7000 boiling point with temperature uniformity of 0.2 °C over a wide range of coolant flow rate from 25–250 ml/hr.


Author(s):  
F. J. Hong ◽  
P. Cheng ◽  
H. Ge ◽  
Teck Joo Goh

In this paper, a numerical simulation is carried to study pressure drop and heat transfer in a fractal tree-like microchannel net heat sink of 10mm×12.5mm×0.5mm in dimensions. The numerical result is obtained by solving three-dimensional Navier-Stokes equations and energy equation, taking into consideration conjugate heat transfer in the microchannel walls. A comparison of fractal tree-like microchannel net heat sink with 6 branch levels to parallel microchannels heat sink, with respect to the pressure drop, thermal resistance and temperature uniformity, was also performed under the condition of the same heat sink dimensions. The results indicates that for a mass flow rate of water less than 0.00175kg/s, the fractal tree-like microchannel is much better than parallel channel heat sink with respect to all of three aspects. Therefore, the fractal tree-like microchannels net heat sink using water as the coolant is promising to be used in the future electronic cooling industry.


Author(s):  
Afzal Husain ◽  
Mohd Ariz ◽  
Nasser A. Al-Azri ◽  
Nabeel Z. H. Al-Rawahi ◽  
Mohd. Z. Ansari

The increase in the CPV temperature significantly reduces the efficiency of CPV system. To maintain the CPV temperature under a permissible limit and to utilize the unused heat from the CPVs, an efficient cooling and transportation of coolant is necessary in the system. The present study proposes a new design of hybrid jet impingements/microchannels heat sink with pillars for cooling densely packed PV cells under high concentration. A three-dimensional numerical model was constructed to investigate the thermal performance under steady state, incompressible and laminar flow. A constant heat flux was applied at the base of the substrate to imitate heated CPV surface. The effect of two dimensionless variables, i.e., ratios of standoff (distance from the nozzle exit to impingement surface) to jet diameter and jet pitch to jet diameter was investigated at several flow conditions. The performance of hybrid heat sink was investigated in terms of heat transfer coefficient, pressure-drop, overall thermal resistance and pumping power. The characteristic relationship between the overall thermal resistance and the pumping power was presented which showed an optimum design corresponding to S/Dj = 12 having lower overall thermal resistance and lower pumping power.


Author(s):  
Anjali Chauhan ◽  
Bahgat Sammakia ◽  
Kanad Ghose ◽  
Gamal Refai-Ahmed ◽  
Dereje Agonafer

The stacking of processing and memory components in a three-dimensional (3D) configuration enables the implementation of processing systems with small form factors. Such stacking shortens the interconnection length between processing and memory components to dramatically lower the memory access latencies, and contributes to significant improvements in the memory access bandwidth. Both of these factors elevate overall system performance to levels that are not realizable with prevailing and other proposed solutions. The shorter interconnection lengths in stacked architectures also enable the use of smaller drivers for the interconnections, which in turn reduces interconnection-level energy dissipations. On the down side, stacking of processing and memory components introduces a significant thermal management challenge that is rooted in the high thermal resistance of stacked designs. This paper examines and evaluates three distinct solutions that address thermal management challenges in a system that stacks DRAM components onto a processing core. We primarily focus on three different configurations of a microchannel-based single-phase liquid cooling system with a traditional air-cooled heat sink. Our evaluations, which are intended to study the limits of each solution, assume a uniform power dissipation model for the processor and accounts for the thermal resistance offered by the thermal interface material (TIM), the interconnect layer, and through-silicon vias (TSVs). The liquid-cooled microchannel heat sink shows more promising results when integrated into the package than when added to the microprocessor package from outside.


Author(s):  
Kyle A. Brucker ◽  
Kyle T. Ressler ◽  
Joseph Majdalani

In the cooling of electronic packages, the task of simulating large arrays of heat sinks is often accomplished by the use of compact models. These simpler models attempt to capture the thermal and flow resistance characteristics of a representative heat sink while ignoring secondary detail. In the porous block model, an equivalent thermal conductivity is assigned to the fluid that enters the ‘porous’ space above the heat sink base that was once occupied by the fins. This artificially enhanced thermal conductivity enables the porous block of fluid to exhibit the same thermal resistance as that of the original heat sink. Due to the three-dimensional distribution of the thermal resistance in space, temperature maps associated with the resulting model provide better agreement with detailed numerical simulations than is possible with other models based on two-dimensional flat plate or thin sheet approximations. In this paper, we present closed-form expressions for the equivalent thermal conductivity associated with a large number of heat sink shapes in a forced convection environment.


2017 ◽  
Vol 822 ◽  
pp. 617-639 ◽  
Author(s):  
R. E. Hewitt ◽  
P. W. Duck ◽  
A. J. Williams

This theoretical and numerical study presents three-dimensional boundary-layer solutions for laminar incompressible flow adjacent to a semi-infinite flat plate, subject to a uniform free-stream speed and injection through the plate surface. The novelty in this case arises from a fully three-dimensional formulation, which also allows for slot injection over a spanwise length scale comparable to the boundary-layer thickness. This approach retains viscous effects in both the spanwise and transverse directions, and effectively results in a parabolised Navier–Stokes system (sometimes referred to as the ‘boundary-region equations’). Any injection profile can be described in this approach, but we restrict attention to three-dimensional states driven by a finite-width slot aligned with the flow direction and self-similar in their downstream development. The classical two-dimensional states are known to only exist up to a critical (‘blow off’) injection amplitude, but the three-dimensional solutions here appear possible for any injection velocity. These new states take the form of low-speed streamwise-aligned streaks whose geometry depends on the amplitude of injection and the spanwise width of the injection slot; intriguingly, although very low wall shear is typically obtained, streamwise flow reversal is not observed, however hard the blowing. Asymptotic descriptions are provided in the limit of increasing slot width and fixed injection velocity, which allow for classification of the solutions according to two bounding injection rates.


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