Impact Isolation Through the Use of Compliant Interconnects for Microelectronic Packages

2015 ◽  
Vol 137 (4) ◽  
Author(s):  
Wei Chen ◽  
Anirudh Bhat ◽  
Suresh K. Sitaraman
Keyword(s):  
Impact Loading ◽  
Coefficient Of Thermal Expansion ◽  
Low Cost ◽  
Three Dimensional ◽  
Simulation Data ◽  
Thermally Induced ◽  
Finite Element Software ◽  
Drop Tests ◽  
Compliant Interconnect ◽  
Reliable Design

First-level and second-level compliant interconnect structures are being pursued in universities and industries to accommodate the differential displacement induced by the coefficient of thermal expansion mismatch between the die and the substrate or between the substrate and the board. The compliant interconnects mechanically decouple the die from the substrate or the substrate from the board, and thus reduce the thermally induced stresses in the assembly. This paper presents drop-test experimental and simulation data for scaled-up prototype of compliant interconnects. The simulations were based on Input-G method and performed using ANSYS® finite element software for varying drop heights. In parallel to the simulations, scaled-up compliant polymer interconnects sandwiched between a polymer die and a polymer substrate were fabricated using three-dimensional (3D) printing, and this fabrication provides a quick low-cost alternative to cleanroom fabrication. The prototype of the assembly was subjected to drop tests from varying drop heights. The response of the assembly during drop testing was captured using strain gauges and an accelerometer mounted on the prototype. The data from the experiments were compared with the predictions from the simulations. Based on such simulations, significant insight into the behavior of compliant interconnects under impact loading was obtained, which could be used for reliable design of compliant interconnect under impact loading. Both the experimental and simulation data reveal that the compliant interconnects are able to reduce the strains that transfer from substrate to die by one-order.

Reliable Design of Electroplated Copper Through Silicon Vias

2010 ◽  
Author(s):  
Xi Liu ◽  
Qiao Chen ◽  
Venkatesh Sundaram ◽  
Sriram Muthukumar ◽  
Rao R. Tummala ◽  
...  
Keyword(s):  
System Integration ◽  
Coefficient Of Thermal Expansion ◽  
Three Dimensional ◽  
Interfacial Stress ◽  
Through Silicon Vias ◽  
Fabrication Defects ◽  
Reliable Design ◽  
Electroplated Copper ◽  
Key Enabling Technologies ◽  
Silicon Vias

Through-silicon vias (TSVs), being one of the key enabling technologies for 3D system integration, are being used in various 3D vertically stacked devices. As TSVs are relatively new, there is not enough information in available literature on the thermo-mechanical reliability of TSVs. Due to the high coefficient of thermal expansion (CTE) mismatch between Si and the Cu vias, “Cu pumping” will occur at high temperature and “Cu sinking” will occur at low temperature, which may induce large stress in SiO2, interfacial stress at Cu/SiO2 interface and plastic deformation in Cu core. The thermal-mechanical stress can potentially cause interfacial debonding, cohesive cracking in dielectric layers or Cu core, causing some reliability issues. Thus, in this paper, three-dimensional thermo-mechanical finite-element models have been built to analyze the stress/strain distribution in the TSV structures. A comparative analysis of different via designs, such as circular, square, and annular vias has been performed. In addition, defects due to fabrication such as voids in the Cu core during electroplating and Cu pad undercutting due to over-etching are considered in the models, and it is seen that these fabrication defects are detrimental to TSV reliability.

3-D Optimization of Self-Balanced Torsion Bar Diameter and its Fillet Radius by FEM

2010 ◽  
Vol 42 ◽  
pp. 151-155 ◽  
Author(s):  
Lin Feng Wu ◽  
Xiao Chun Yin ◽  
Zhong Hua Liu
Keyword(s):  
Finite Element ◽  
Three Dimensional ◽  
Optimal Structure ◽  
System Model ◽  
Finite Element Software ◽  
Irregular Structure ◽  
Fillet Radius ◽  
Reliable Design ◽  
Torsion Bar ◽  
Bar Diameter

The torsion bar system model of a 150-ton convertor tilting mechanism was made by using APDL language of the finite element software ANSYS.And the diameter of the torsion bar and the fillet radius were optimized based on the above analysis by using optimal module.A new 150-ton convertor was developed by the optimal results and has been in good performance since 2006.The results show that the optimal structure of torsion bar was more economic and reasonable than the traditional structure.Optimization scheme can all be given access to safe,economical and reliable design results and ensure the converter performance.Moreover, this method provides three-dimensional, multi-touch, irregular structure with a valuable experience and a new idea and can be extended to the design of heavy products.

scholarly journals A Review on Porous Polymeric Membrane Preparation. Part II: Production Techniques with Polyethylene, Polydimethylsiloxane, Polypropylene, Polyimide, and Polytetrafluoroethylene

Polymers ◽  
2019 ◽  
Vol 11 (8) ◽  
pp. 1310 ◽  
Author(s):  
Tan ◽  
Rodrigue
Keyword(s):  
Phase Separation ◽  
Melt Spinning ◽  
Low Cost ◽  
Three Dimensional ◽  
Solvent System ◽  
Processing Parameters ◽  
Polymeric Membranes ◽  
Polymeric Membrane ◽  
Ambient Conditions ◽  
Thermally Induced

The development of porous polymeric membranes is an important area of application in separation technology. This article summarizes the development of porous polymers from the perspectives of materials and methods for membrane production. Polymers such as polyethylene, polydimethylsiloxane, polypropylene, polyimide, and polytetrafluoroethylene are reviewed due to their outstanding thermal stability, chemical resistance, mechanical strength, and low cost. Six different methods for membrane fabrication are critically reviewed, including thermally induced phase separation, melt-spinning and cold-stretching, phase separation micromolding, imprinting/soft molding, manual punching, and three-dimensional printing. Each method is described in details related to the strategy used to produce the porous polymeric membranes with a specific morphology and separation performances. The key factors associated with each method are presented, including solvent/non-solvent system type and composition, polymer solution composition and concentration, processing parameters, and ambient conditions. Current challenges are also described, leading to future development and innovation to improve these membranes in terms of materials, fabrication equipment, and possible modifications.

Fabrication of 3D Temperature Sensor Using Magnetostrictive Inkjet Printhead

2020 ◽  
Vol 64 (5) ◽  
pp. 50405-1-50405-5
Author(s):  
Young-Woo Park ◽  
Myounggyu Noh
Keyword(s):  
Flexible Electronics ◽  
Inkjet Printing ◽  
Temperature Sensor ◽  
Computer Aided Design ◽  
Low Cost ◽  
Three Dimensional ◽  
Drop On Demand ◽  
Aided Design ◽  
Nanoparticle Ink ◽  
Inkjet Printhead

Abstract Recently, the three-dimensional (3D) printing technique has attracted much attention for creating objects of arbitrary shape and manufacturing. For the first time, in this work, we present the fabrication of an inkjet printed low-cost 3D temperature sensor on a 3D-shaped thermoplastic substrate suitable for packaging, flexible electronics, and other printed applications. The design, fabrication, and testing of a 3D printed temperature sensor are presented. The sensor pattern is designed using a computer-aided design program and fabricated by drop-on-demand inkjet printing using a magnetostrictive inkjet printhead at room temperature. The sensor pattern is printed using commercially available conductive silver nanoparticle ink. A moving speed of 90 mm/min is chosen to print the sensor pattern. The inkjet printed temperature sensor is demonstrated, and it is characterized by good electrical properties, exhibiting good sensitivity and linearity. The results indicate that 3D inkjet printing technology may have great potential for applications in sensor fabrication.

Constructive Optimisation of the Propeller Type Mixing Devices Using the Virtual and Rapid Prototyping

2017 ◽  
Vol 68 (3) ◽  
pp. 453-458 ◽  
Author(s):  
Daniel Besnea ◽  
Alina Spanu ◽  
Iuliana Marlena Prodea ◽  
Gheorghita Tomescu ◽  
Iolanda Constanta Panait
Keyword(s):  
Rapid Prototyping ◽  
Low Cost ◽  
Scale Up ◽  
Three Dimensional ◽  
Rapid Identification ◽  
Multidisciplinary Optimization ◽  
External Diameter ◽  
Process Industries ◽  
Parametric Cad ◽  
Shaft Torque

The paper points out the advantages of rapid prototyping for improving the performances/constructive optimization of mixing devices used in process industries, here exemplified to propeller types ones. The multidisciplinary optimization of the propeller profile affords its design using parametric CAD methods. Starting from the mathematical curve equations proposed for the blade profile, it was determined its three-dimensional virtual model. The challenge has been focused on the variation of propeller pitch and external diameter. Three dimensional ranges were manufactured using the additive manufacturing process with Marker Boot 3D printer. The mixing performances were tested on the mixing equipment measuring the minimum rotational speed and the correspondent shaft torque for complete suspension achieved for each of the three models. The virtual and rapid prototyping method is newly proposed by the authors to obtain the basic data for scale up of the mixing systems, in the case of flexible production (of low quantities), in which both the nature and concentration of the constituents in the final product varies often. It is an efficient and low cost method for the rapid identification of the optimal mixing device configuration, which contributes to the costs reduction and to the growing of the output.

scholarly journals An “Animated Spatial Time Machine” in Co-Creation: Reconstructing History Using Gamification Integrated into 3D City Modelling, 4D Web and Transmedia Storytelling

2021 ◽  
Vol 10 (7) ◽  
pp. 460
Author(s):  
Mario Matthys ◽  
Laure De Cock ◽  
John Vermaut ◽  
Nico Van de Weghe ◽  
Philippe De Maeyer
Keyword(s):  
Public Space ◽  
Low Cost ◽  
Three Dimensional ◽  
Physical Situation ◽  
Time Machine ◽  
Transmedia Storytelling ◽  
Spatial Reconstruction ◽  
3D Software ◽  
The City ◽  
City Models

More and more digital 3D city models might evolve into spatiotemporal instruments with time as the 4th dimension. For digitizing the current situation, 3D scanning and photography are suitable tools. The spatial future could be integrated using 3D drawings by public space designers and architects. The digital spatial reconstruction of lost historical environments is more complex, expensive and rarely done. Three-dimensional co-creative digital drawing with citizens’ collaboration could be a solution. In 2016, the City of Ghent (Belgium) launched the “3D city game Ghent” project with time as one of the topics, focusing on the reconstruction of disappeared environments. Ghent inhabitants modelled in open-source 3D software and added animated 3D gamification and Transmedia Storytelling, resulting in a 4D web environment and VR/AR/XR applications. This study analyses this low-cost interdisciplinary 3D co-creative process and offers a framework to enable other cities and municipalities to realise a parallel virtual universe (an animated digital twin bringing the past to life). The result of this co-creation is the start of an “Animated Spatial Time Machine” (AniSTMa), a term that was, to the best of our knowledge, never used before. This research ultimately introduces a conceptual 4D space–time diagram with a relation between the current physical situation and a growing number of 3D animated models over time.

Optimum Design for the Frame of Open Type Abrasive Flow Polish Machine

2012 ◽  
Vol 497 ◽  
pp. 89-93
Author(s):  
Liang Liang Yuan ◽  
Ke Hua Zhang ◽  
Li Min
Keyword(s):  
Finite Element ◽  
Natural Frequency ◽  
Finite Element Methods ◽  
Optimization Design ◽  
Low Cost ◽  
Three Dimensional ◽  
Force Model ◽  
Optimization Analysis ◽  
Open Type ◽  
Set Up

In order to process heterotype hole of workpiece precisely, an open abrasive flow polish machine is designed, and the optimization design of machine frame is done for low cost. Firstly, basing on the parameters designed with traditional ways, three-dimensional force model is set up with the soft of SolidWorks. Secondly, the statics and modal analysis for machine body have been done in Finite element methods (FEM), and then the optimization analysis of machine frame has been done. At last, the model of rebuild machine frame has been built. Result shows that the deformation angle value of machine frame increased from 0.72′ to 1.001′, the natural frequency of the machine decreased from 75.549 Hz to 62.262 Hz, the weight of machine decreased by 74.178 Kg after optimization. It meets the strength, stiffness and angel stiffness requirement of machine, reduces the weight and cost of machine.

scholarly journals Organotrialkoxysilane-Functionalized Prussian Blue Nanoparticles-Mediated Fluorescence Sensing of Arsenic(III)

Nanomaterials ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 1145
Author(s):  
Prem. C. Pandey ◽  
Shubhangi Shukla ◽  
Roger J. Narayan
Keyword(s):  
Prussian Blue ◽  
Chemical Reduction ◽  
Low Cost ◽  
Three Dimensional ◽  
Heterogeneous Systems ◽  
Lattice Points ◽  
Radiative Energy ◽  
Fluorescence Sensing ◽  
Emission Signal ◽  
Prussian Blue Nanoparticles

Prussian blue nanoparticles (PBN) exhibit selective fluorescence quenching behavior with heavy metal ions; in addition, they possess characteristic oxidant properties both for liquid–liquid and liquid–solid interface catalysis. Here, we propose to study the detection and efficient removal of toxic arsenic(III) species by materializing these dual functions of PBN. A sophisticated PBN-sensitized fluorometric switching system for dosage-dependent detection of As3+ along with PBN-integrated SiO2 platforms as a column adsorbent for biphasic oxidation and elimination of As3+ have been developed. Colloidal PBN were obtained by a facile two-step process involving chemical reduction in the presence of 2-(3,4-epoxycyclohexyl)ethyl trimethoxysilane (EETMSi) and cyclohexanone as reducing agents, while heterogeneous systems were formulated via EETMSi, which triggered in situ growth of PBN inside the three-dimensional framework of silica gel and silica nanoparticles (SiO2). PBN-induced quenching of the emission signal was recorded with an As3+ concentration (0.05–1.6 ppm)-dependent fluorometric titration system, owing to the potential excitation window of PBN (at 480–500 nm), which ultimately restricts the radiative energy transfer. The detection limit for this arrangement is estimated around 0.025 ppm. Furthermore, the mesoporous and macroporous PBN-integrated SiO2 arrangements might act as stationary phase in chromatographic studies to significantly remove As3+. Besides physisorption, significant electron exchange between Fe3+/Fe2+ lattice points and As3+ ions enable complete conversion to less toxic As5+ ions with the repeated influx of mobile phase. PBN-integrated SiO2 matrices were successfully restored after segregating the target ions. This study indicates that PBN and PBN-integrated SiO2 platforms may enable straightforward and low-cost removal of arsenic from contaminated water.

scholarly journals Comparative Analysis of Digital Models of Objects of Cultural Heritage Obtained by the “3D SLS” and “SfM” Methods

2021 ◽  
Vol 11 (12) ◽  
pp. 5321
Author(s):  
Marcin Barszcz ◽  
Jerzy Montusiewicz ◽  
Magdalena Paśnikowska-Łukaszuk ◽  
Anna Sałamacha
Keyword(s):  
Cultural Heritage ◽  
Low Cost ◽  
Three Dimensional ◽  
3D Models ◽  
Silk Road ◽  
Digital Models ◽  
Global Pandemic ◽  
University Of Technology ◽  
Three Dimensional Models ◽  
3D Digitisation

In the era of the global pandemic caused by the COVID-19 virus, 3D digitisation of selected museum artefacts is becoming more and more frequent practice, but the vast majority is performed by specialised teams. The paper presents the results of comparative studies of 3D digital models of the same museum artefacts from the Silk Road area generated by two completely different technologies: Structure from Motion (SfM)—a method belonging to the so-called low-cost technologies—and by Structured-light 3D Scanning (3D SLS). Moreover, procedural differences in data acquisition and their processing to generate three-dimensional models are presented. Models built using a point cloud were created from data collected in the Afrasiyab museum in Samarkand (Uzbekistan) during “The 1st Scientific Expedition of the Lublin University of Technology to Central Asia” in 2017. Photos for creating 3D models in SfM technology were taken during a virtual expedition carried out under the “3D Digital Silk Road” program in 2021. The obtained results show that the quality of the 3D models generated with SfM differs from the models from the technology (3D SLS), but they may be placed in the galleries of the vitrual museum. The obtained models from SfM do not have information about their size, which means that they are not fully suitable for archiving purposes of cultural heritage, unlike the models from SLS.

Numerical solutions for strain-softening surrounding rock under three-dimensional principal stress condition

2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Sheng Yu-ming ◽  
Li Chao ◽  
Xia Ming-yao ◽  
Zou Jin-feng
Keyword(s):  
Finite Element ◽  
Principal Stress ◽  
Stress Condition ◽  
Strain Softening ◽  
Numerical Solutions ◽  
Three Dimensional ◽  
Strength Criterion ◽  
Surrounding Rock ◽  
Flow Rule ◽  
Finite Element Software

Abstract In this study, elastoplastic model for the surrounding rock of axisymmetric circular tunnel is investigated under three-dimensional (3D) principal stress states. Novel numerical solutions for strain-softening surrounding rock were first proposed based on the modified 3D Hoek–Brown criterion and the associated flow rule. Under a 3D axisymmetric coordinate system, the distributions for stresses and displacement can be effectively determined on the basis of the redeveloped stress increment approach. The modified 3D Hoek–Brown strength criterion is also embedded into finite element software to characterize the yielding state of surrounding rock based on the modified yield surface and stress renewal algorithm. The Euler implicit constitutive integral algorithm and the consistent tangent stiffness matrix are reconstructed in terms of the 3D Hoek–Brown strength criterion. Therefore, the numerical solutions and finite element method (FEM) models for the deep buried tunnel under 3D principal stress condition are presented, so that the stability analysis of surrounding rock can be conducted in a direct and convenient way. The reliability of the proposed solutions was verified by comparison of the principal stresses obtained by the developed numerical approach and FEM model. From a practical point of view, the proposed approach can also be applied for the determination of ground response curve of the tunnel, which shows a satisfying accuracy compared with the measuring data.

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