Design, Modeling, and Experimental Validation of a Novel Infinitely Variable Transmission Based on Scotch Yoke Systems

2015 ◽  
Vol 138 (1) ◽  
Author(s):  
X. F. Wang ◽  
W. D. Zhu

A novel infinitely variable transmission (IVT) based on scotch yoke systems is designed to provide a continuously varied output-to-input speed ratio from zero to a specified value. By changing the crank length of scotch yoke systems, the speed ratio of the IVT can be continuously adjusted. The IVT consists of a pair of noncircular gears and two modules: an input-control module and a motion conversion module. The input-control module employs two planetary gear sets to combine the input speed of the IVT with the control speed from the stepper motor that changes the crank length of scotch yoke systems. The motion conversion module employs two scotch yoke systems to convert the combined speeds from the input-control module to translational speeds of yokes, and the translational speeds are converted to output speeds through rack–pinions. The speed ratio between the output of the motion conversion module and the input of the input-control module has a shape of a sinusoidal-like wave, which generates instantaneous variations. Use of scotch yoke systems provides a benefit to isolate the interaction between the crank length and the shape of the speed ratio, and a pair of noncircular gears can be used to eliminate the instantaneous variations of the speed ratio for all crank lengths. A prototype of the IVT was built and instrumented, and its kinematic behavior was experimentally validated. A driving test was conducted to examine the performance of the IVT.

2014 ◽  
Vol 136 (7) ◽  
Author(s):  
X. F. Wang ◽  
W. D. Zhu

An infinitely variable transmission (IVT) to provide a continuous output-to-input speed ratio from zero to a certain value is designed, and its working principle is illustrated. It is a geared IVT (GIVT), since its function to achieve the continuously varied speed ratio is implemented by gears. Crank-slider systems are used in the GIVT; the output-to-input speed ratio is changed with the crank length. Racks and pinions, whose motion is controlled by planetary gear sets, are used to change the crank length when the cranks rotate. One-way bearings are used to rectify output speeds from different crank-slider systems to obtain the output speed of the GIVT. Since the crank-slider systems can introduce variations of the instantaneous speed ratio, a pair of noncircular gears is designed to minimize the variations. A direction control system is also designed for the GIVT using planetary gear sets. Finally, a vehicle start-up simulation and a wind turbine simulation to maintain a constant generator speed are developed based on a GIVT module in the Matlab Simulink environment.


Author(s):  
Z. R. Li ◽  
X. F. Wang ◽  
W. D. Zhu

A novel geared infinitely variable transmission (IVT) that can generate a continuous output-to-input speed ratio from zero to a certain value is studied for vehicle and wind turbine applications. The principle of changing the output-to-input speed ratio is to use a crank-slider mechanism; the output-to-input speed ratio is controlled by adjusting the crank length. Since the crank-slider mechanism can lead to relatively large variation of the output-to-input speed ratio in one rotation of the crank, the instantaneous input and output speeds and accelerations have variations and the corresponding forces exerted on each part of the IVT can have obvious changes in one rotation of the crank. Since forces on some parts of the IVT are critical and can cause failure of the IVT, a dynamic analysis of the IVT is necessary to simulate the input and output speeds and accelerations. A method that combines Lagrangian dynamics and Newtonian dynamics is developed in this work to analyze the motion of the IVT. The dynamic analysis results can be used to evaluate the design of the IVT.


Author(s):  
Derek F. Lahr ◽  
Dennis W. Hong

The Cam-based Infinitely Variable Transmission (IVT) is a new type of ratcheting IVT based on a three dimensional cam and follower system which provides unique characteristics such as generating specific functional speed ratio outputs including dwells, for a constant velocity input. This paper presents several mechanisms and design approaches used to improve the torque and speed capacity of this unique transmission. A compact, lightweight, and capable differential mechanism based on a cord and pulley system is developed to double the number of followers in contact with the cam at any time, thereby reducing the contact stress between the followers and the cam surface considerably. A kinematic model governing the motion of this differential is developed and a few experimental results from the prototype are presented, showing an overall increase in performance including a smooth output, a wide gear range, and the ability to shift under load. Plans for future improvements to the design, including an inverted external cam mechanism, is also presented along with the expected performance gains.


Author(s):  
Guan-Shyong Hwang ◽  
Der-Min Tsay ◽  
Jao-Hwa Kuang ◽  
Tzuen-Lih Chern ◽  
Tsu-Chi Kuo

This study proposes a design of transmission mechanism which is referred to as a series-type independently controllable transmission (ICT). The series-type ICT is an alternative form of the parallel-types proposed in the former researches. The series-type ICT can serve as a continuously or an infinitely variable transmission mechanism, and it can also produce a required angular output velocity that can be independently manipulated by a controller and not affected by the angular velocity of the input shaft. The series-type ICT mechanism is composed of two planetary gear trains and two transmission-connecting members. Kinematic and dynamic characteristics of the ICT mechanism are analyzed and their analytical equations are derived for application in this study.


1981 ◽  
Vol 103 (1) ◽  
pp. 41-47
Author(s):  
H. W. Mu¨ller

Bicoupled Planetary Transmissions composed of any variable Transmission and a planetary gear can be designed to realize any optional speed ratio range including speed reversal and its output characteristic can be approached to the characteristic of the driven machine in order to obtain an economic overall transmission. The paper describes a standardized method to design and to optimize such transmissions.


Author(s):  
Kumar Hebbale ◽  
Dongxu Li ◽  
Jing Zhou ◽  
Chengwu Duan ◽  
Chi-Kuan Kao ◽  
...  

Improving automobile fuel efficiency is an important research and development effort in the automotive industry. In the transmission area, it is generally understood that optimum fuel economy can be achieved via a combination of highly efficient power transfer (gears, for example) and an ability to transmit power at an infinite number of ratios (CVT, for example). In this paper, a geared infinitely variable transmission (IVT) is analyzed for efficiency through static analysis. This IVT is based on a non-circular gear concept described in [1, 2]. This IVT consists of multiple function generators with each function generator comprising two sets of non-circular gear sets whose outputs are combined with a summing planetary gear set. Each function generator provides the desired gear ratio for only a part of the driving rotation. So, multiple function generators are combined along with multiple one-way clutches to provide an infinitely variable transmission. This paper first explains the operating principle of the geared IVT. A static analysis of the IVT powerflow is derived and it is shown that this powerflow exhibits a torque recirculation phenomenon, which is not desired. This recirculation phenomenon is expected to be present in all similarly arranged IVTs where two inputs are combined using a planetary gear set to provide infinite gear ratio capability. The efficiency of the IVT is calculated based on assumed individual component efficiency and it is shown that, owing to torque recirculation, the efficiency of this transmission may not compare well with that of current automatic transmissions for a passenger car application.


2019 ◽  
Vol 11 (10) ◽  
pp. 168781401988371
Author(s):  
Hector Cervantes-Culebro ◽  
Carlos Alberto Cruz-Villar ◽  
Orlando Palma-Marrufo

The purpose of this article is to propose an infinite variable transmission with orbital pulleys, which consists of two parallel transmission systems. The system comprises a planetary gear set and a continuously variable transmission. The principle of operation of the infinite variable transmission proposed in this article is based on the actuation of one half-sided pulley, which has a translational movement in a direction, and the same amount of movement is reproduced by the other half-sided orbital pulley in reverse to secure that the length of the belt remains constant. The fixed constant horizon enables the infinite variable transmission to change the transmission ratio from negative values to positive passing through zero in a continuous manner without using a clutch or interrupting the system. The dynamic model and prototype of the infinite variable transmission with orbital pulleys are developed for designing, controlling, and validating purposes. The model is obtained using the Euler–Lagrange methodology, and it is experimentally validated by comparing the proposed model with the experimental measures. The infinite variable transmission with orbital pulleys is controlled under different conditions; the experimental results show that the proposed design of infinite variable transmission provides robustness to maintain constant speeds at the output to changes at the input velocity.


2008 ◽  
Vol 130 (11) ◽  
Author(s):  
Francesco Bottiglione ◽  
Giacomo Mantriota

The infinitely variable transmissions (IVTs) allow the transmission ratio to vary with continuity, offering the possibility of also reaching zero values for the transmission ratio and the motion inversion. In this paper an original infinitely variable transmission system is described (MG-IVT). MG-IVT is made up of the coupling of a continuously variable transmission, a planetary gear train, and two ordinary transmissions with a constant transmission ratio. By means of two frontal clutches, the MG-IVT is allowed to get two different configurations. The main purpose is to get the configurations that make the optimal efficiency of the transmission at different transmission ratios. Kinetic characteristics of single component devices are obtained, and the MG-IVT system’s performance is determined by considering how the efficiency of the component devices change as a function of operating conditions. The advantages of the MG-IVT are therefore shown in terms of power and efficiency in comparison to the traditional IVT.


2013 ◽  
Vol 584 ◽  
pp. 92-96
Author(s):  
Ai Min Du ◽  
Da Jin Xu

In 2007, a new hybrid electric vehicle was released by General Motor, which is called as Two-mode hybrid electric vehicle. The two-mode hybrid car is famous for its hybrid transmission, which contains two electric motors/generators, three planetary gear sets and four controlled clutches, and allows six different operation modes: two electrically variable transmission modes and four fixed-gear modes [. This paper analyzes the operating condition of the electric machines (Motors/generators) in each mode. And then, it presents three mode selection strategies in order to make a comparison of them.


2017 ◽  
Vol 11 (3) ◽  
pp. 361-367
Author(s):  
Roberta Aló ◽  
◽  
Francesco Bottiglione ◽  
Giacomo Mantriota

The efficient energetics of human walking could possibly be used to fulfill the total power requirement of human knee, without requiring any additional sources of energy. This study intends to addresses this issue by examining the idea of a novel self-powered actuator for artificial knee joints of wearable robots. The self-powered Flywheel-Infinitely Variable Transmission (F-IVT) is an actuator whose only source of power is a flywheel that stores and delivers energy from and to the knee joint by changing the speed ratio of the IVT according to the phase of the gait cycle. This study evaluates the efficacy of this novel actuator by estimating the amount of energy it can deliver to the knee joint while the subject walks on level ground at varied speeds.


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