Numerical Simulation of Forced Convective Condensation of Propane in a Spiral Tube

2015 ◽  
Vol 137 (4) ◽  
Author(s):  
G. D. Qiu ◽  
W. H. Cai ◽  
Z. Y. Wu ◽  
Y. Yao ◽  
Y. Q. Jiang

A numerical simulation of forced convective condensation of propane in an upright spiral tube is presented. In the numerical simulations, the important models are used: implicit volume of fluid (VOF) multiphase model, Reynolds stress (RS) turbulence model, Lee's phase change model and Ishii's concentration model, and also the gravity and surface tension are taken into account. The mass flux and vapor quality are simulated from 150 to 350 kg·m−2·s−1 and from 0.1 to 0.9, respectively. The numerical results show that in all simulation cases, only the stratified flow, annular flow, and mist flow are observed. The heat transfer coefficient and frictional pressure drop increase with the increase of mass flux and vapor quality for all simulation cases. Under different flow patterns and mass flux, the numerical results of void fraction, heat transfer coefficient, and frictional pressure drop show good agreement with the experimental results and correlations from the existing references.

2017 ◽  
Vol 25 (03) ◽  
pp. 1750027 ◽  
Author(s):  
M. Mostaqur Rahman ◽  
Keishi Kariya ◽  
Akio Miyara

Experiments on condensation heat transfer and adiabatic pressure drop characteristics of R134a were performed inside smooth and microfin horizontal tubes. The tests were conducted in the mass flux range of 50[Formula: see text]kg/m2s to 200[Formula: see text]kg/m2s, vapor quality range of 0 to 1 and saturation temperature range of 20[Formula: see text]C to 35[Formula: see text]C. The effects of mass velocity, vapor quality, saturation temperature, and microfin on the condensation heat transfer and frictional pressure drop were analyzed. It was discovered that the local heat transfer coefficients and frictional pressure drop increases with increasing mass flux and vapor quality and decreasing with increasing saturation temperature. Higher heat transfer coefficient and frictional pressure drop in microfin tube were observed. The present experimental data were compared with the existing well-known condensation heat transfer and frictional pressure drop models available in the open literature. The condensation heat transfer coefficient and frictional pressure drop of R134a in horizontal microfin tube was predicted within an acceptable range by the existing correlation.


Author(s):  
Kunrong Shen ◽  
Zhichuan Sun ◽  
Xiaolong Yan ◽  
Wei Li ◽  
David J. Kukulka ◽  
...  

With the current ozone depletion and global warming issues, it is critical to develop systems with better heat transfer performance and nontoxic refrigerants. An experimental investigation was performed to evaluate convective condensation and evaporation heat transfer characteristics using R410A at low mass fluxes. Experiments were conducted in a 12.0-mm O.D. horizontal smooth tube, and three enhanced tubes: 2EHT1 tube, 2EHT2 tube and 1EHT1 tube (O.D. 12.7 mm), with different sizes and shapes of dimple/protrusion and petal arrays. Refrigerant inlet quality varied in this study. Single phase experiment was conducted before the two-phase flow measurement. In-tube evaporation measurements of R410A were reported for saturation temperature at 6°C with vapor quality in the range of 0.2 to 0.9, and mass flux varied from 60 to 200 kg/m2s. Condensation tests were performed at saturation temperature of 45°C, vapor quality of 0.9 to 0.2, and mass flux of 60 to 260 kg/m2s. For evaporation with mass flux less than 200 kg/m2s, heat transfer coefficient of the 2EHT2 tube, 2EHT1 tube and 1EHT1 tube were greater than the experimental HTC (heat transfer coefficient) of smooth tube results by an average factor of 1.71, 1.69 and 1.87, respectively. Pressure drop in the 2EHT2 tube was 5% higher than the 2EHT1 tube and 1EHT1 tube. For condensation, when mass flux was less than 200 kg/m2s, the 1EHT1 tube showed obvious enhancement in heat transfer coefficient, while the pressure drop in the 1EHT1 tube was slightly 3–5% higher than that of the 2EHT1 tube and the 2EHT2 tube. In conclusion, for mass flux below 200 kg/m2s, the 1EHT1 tube presented the best heat transfer performance among others with R410A as the refrigerant.


2000 ◽  
Author(s):  
Yuan Zhao ◽  
Majid Molki ◽  
Michael M. Ohadi

Abstract An experimental investigation was performed to study the flow boiling heat transfer of CO2 in microchannels. Tests were conducted in a horizontal triangular microchannel with the hydraulic diameter of 0.86 mm. Heat to the test section was provided by direct electrical heating. Experiments were conducted with CO2 at saturation temperatures of 273 to 293 K, mass fluxes of 100 to 820 kg/m2s, heat fluxes of 3 to 23 kW/m2, and qualities of 20% to 85%. It was demonstrated that heat flux had an enhancing effect on the heat transfer coefficient, while mass flux had a negligible effect. Nucleate boiling mechanism is found to be the dominant factor for CO2 flow boiling in microchannels. Heat transfer coefficient degraded quickly at high vapor quality region (0.6–0.7), which is possibly due to flow mal-distribution. Pressure drop increases slightly with vapor quality and/or heat flux. Mass flux has a strong increasing effect on pressure drop.


2019 ◽  
Vol 142 (1) ◽  
Author(s):  
Weiyu Tang ◽  
Wei Li

Abstract An experimental investigation into heat transfer characteristics during condensation on two horizontal enhanced tubes (EHTs) was conducted. All the tested EHTs s have similar geometries with an outer diameter of 12.7 mm, and a plain tube was also tested for comparison. Investigated enhanced surfaces consist of dimples, protrusions, and grooves, which may produce more flow turbulence and enhanced the liquid drainage effect. The effects of mass fluxes and vapor quality were compared and analyzed. Test conditions were as follows: saturation temperature fixed at 45 °C, mass flux varying from 100 to 200 kg m−2 s−1, and vapor quality ranging from 0.3 to 0.8. The heat transfer coefficient was presented, and the results show that the proposed enhanced surfaces seem to have worse performance than the conventional tubes when the mass flux is less than 150 kg m−2 s−1, while one of the enhanced tubes (2EHT-1) produce an enhanced ratio of 1.03–1.14 when G = 200 kg m−2 s−1. Besides, it was found that the heat transfer coefficient increases with increasing vapor quality, which can be attributed to the increasing diffusion resistance. Mass flux seems to have little effect on the heat transfer performance of smooth tubes, while that of 1EHT increases obviously with increasing mass flux, especially for high vapor qualities.


Energies ◽  
2021 ◽  
Vol 14 (18) ◽  
pp. 5972
Author(s):  
Yu Xu ◽  
Zihao Yan ◽  
Ling Li

To protect the environment, a new low-GWP refrigerant R1234ze(E) was created to substitute R134a. However, its flow boiling performances have not received sufficient attention so far, which hinders its popularization to some extent. In view of this, an experimental investigation was carried out in a 1.88 mm horizontal circular minichannel. The saturation pressures were maintained at 0.6 and 0.7 MPa, accompanied by mass flux within 540–870 kg/m2 s and heat flux within 25–65 kW/m2. For nucleate boiling, a larger heat flux brings about a larger heat transfer coefficient (HTC), while for convective boiling, the mass flux and vapor quality appear to take the lead role. The threshold vapor quality of different heat transfer mechanisms is around 0.4. Additionally, larger saturation pressure results in large HTC. As for the frictional pressure drop (FPD), it is positively influenced by mass flux and vapor quality, while negatively affected by saturation pressure, and the influence of heat flux is negligible. Furthermore, with the measured data, several existing correlations are compared. The results indicate that the correlations of Saitoh et al. (2007) and Müller-Steinhagen and Heck (1986) perform best on flow boiling HTC and FPD with mean absolute deviations of 5.4% and 10.9%.


Materials ◽  
2021 ◽  
Vol 14 (22) ◽  
pp. 6886
Author(s):  
Małgorzata Sikora ◽  
Tadeusz Bohdal ◽  
Karolina Formela

This article presents the results obtained from our own experimental investigations on heat exchange and pressure drop during the condensation flow of the HFE 7000 refrigerant in pipe minichannels with an internal diameter of di = 1.2–2.5 mm. The influence of vapor quality x and the mass flux density G on the two-phase flow pressure drops and heat transfer is presented. The tests were performed for the mass flux density range of G = 110–4700 kg/m2s, saturation inlet temperature of Ts = 36–43 °C and heat flux density of q = 1 ÷ 20 kW/m2. The pressure drop characteristics and heat transfer coefficient as a function of the internal diameter of minichannels are illustrated. The results of experimental research on the heat transfer coefficient and two-phase pressure drop are compared with correlations developed by other authors. The best accuracy has a comparison of experimental study with correlation of Rahman-Kariya-Miyara et al. and Mikielewicz et al.


Author(s):  
Zeguan Dong ◽  
Jianghui Zhang ◽  
Zhen Li ◽  
Yan He ◽  
David J. Kukulka ◽  
...  

Abstract Single-phase and flow condensation experiments were performed using refrigerant R410A in the outer annular region of horizontal enhanced tube with different enhanced surfaces at a saturation temperature of 45°C in the range of mass flux 44.43–102.23kg/(m2s). The vapor quality ranges from 0.8 to 0.2. The outer diameters of the tubes are all 19.05mm, but the inner diameters are slightly different due to different surface structures. The surface structures of the three enhanced tubes are fins(EHT1 tube), toothed structures (EHT2 tube) and fine cavities(EHT3 tube) of different sizes and densities. Among them, the EHT3 tube has internal threads. Wilson diagram method was used to determine the enhancement ratio of the water side heat transfer coefficient of EHT3 tube. It was found that the pressure drop increased with the increase of mass flux, while the heat transfer coefficient showed different trends, and the smooth tube was always the lowest of the four tubes. A comprehensive evaluation factor α combining heat transfer enhancement factor (EF) and pressure drop penalty factor (PF) was defined, in which EHT2 tube (1.38–1.75) was the largest, with strong heat transfer capacity and small pressure drop, so the condensing heat transfer capacity of EHT2 tube was the best.


Author(s):  
K. S. Park ◽  
W. H. Choo ◽  
K. H. Bang

The flow boiling heat transfer coefficient of R-22 in small hydraulic diameter tubes has been experimentally studied. Both brass and aluminum round tubes of 1.66 mm inside diameter are used for the test section. The ranges of the major experimental parameters are 300∼600 kg/m2s of refrigerant mass flux, 10∼20 kW/m2 of the wall heat flux, 0.0∼0.9 of the inlet vapor quality. The experimental result showed that the flow boiling heat transfer coefficient in this small tubes are in the range of 2∼4 kW/m2K and it varies only by heat flux, independent of mass flux and vapor quality. It is also observed that the heat transfer coefficients in the aluminum tube are up to 50% higher than in the brass tube.


Author(s):  
Yan Yan ◽  
Jixian Dong ◽  
Tong Ren ◽  
Shiyu Feng

In this study, the condensation heat transfer coefficient and pressure drop of steam are obtained in small rectangular tubes with different aspect ratios. The experiments were carried out on three rectangular tubes with aspect ratios of 1:2, 1:3 and 1:5, with mass flux between 25 and 45 kg/m2s, and vapor qualities between 0.1 and 0.8. The experimental data were analyzed to determine the effect of vapor quality, mass flux, and aspect ratio on the heat transfer coefficient and pressure drop. The results showed that the effect of aspect ratio on condensation heat transfer coefficient appears to be dependent on the flow pattern. For stratified flow, the condensation heat transfer coefficient increases as the mass flux increases. For annular flow, the condensation heat transfer coefficient hardly changed. The pressure drop always increases as the aspect ratio increases. Previous studies on round tube heat transfer and pressure drop correlations have not successfully predicted the small rectangular tube data; therefore, modified Shah correlation and Lockhart & Martinelli correlation are proposed, which predict the data with 20% and 23% RMS error, respectively.


Author(s):  
Suriyan Laohalertdecha ◽  
Somchai Wongwises

The effects of pitch and depth on the condensation heat transfer of R-134a flowing inside corrugated tubes are experimentally investigated. The test section is a horizontal tube-in-tube heat exchanger. The refrigerant flows in the inner tube and the water flows in the annulus. The length of heat exchanger is 2 m. A smooth tube and corrugated tubes having inner diameters of 8.7 mm are used as an inner tube. The corrugation pitches used in this study are 5.08, 6.35, and 8.46 mm. Similarly, the corrugation depths are 1, 1.25, and 1.5 mm. The effects of corrugation pitch and depth on tube wall temperature, heat transfer coefficient and frictional pressure drop are discussed. The results illustrate that the maximum heat transfer coefficient and frictional pressure drop obtained from the corrugated tube are up to 50% and 70% higher than those obtained from the smooth tube, respectively.


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