Comparison of Evaporation and Condensation Characteristics Among Three Enhanced Tubes

Author(s):  
Kunrong Shen ◽  
Zhichuan Sun ◽  
Xiaolong Yan ◽  
Wei Li ◽  
David J. Kukulka ◽  
...  

With the current ozone depletion and global warming issues, it is critical to develop systems with better heat transfer performance and nontoxic refrigerants. An experimental investigation was performed to evaluate convective condensation and evaporation heat transfer characteristics using R410A at low mass fluxes. Experiments were conducted in a 12.0-mm O.D. horizontal smooth tube, and three enhanced tubes: 2EHT1 tube, 2EHT2 tube and 1EHT1 tube (O.D. 12.7 mm), with different sizes and shapes of dimple/protrusion and petal arrays. Refrigerant inlet quality varied in this study. Single phase experiment was conducted before the two-phase flow measurement. In-tube evaporation measurements of R410A were reported for saturation temperature at 6°C with vapor quality in the range of 0.2 to 0.9, and mass flux varied from 60 to 200 kg/m2s. Condensation tests were performed at saturation temperature of 45°C, vapor quality of 0.9 to 0.2, and mass flux of 60 to 260 kg/m2s. For evaporation with mass flux less than 200 kg/m2s, heat transfer coefficient of the 2EHT2 tube, 2EHT1 tube and 1EHT1 tube were greater than the experimental HTC (heat transfer coefficient) of smooth tube results by an average factor of 1.71, 1.69 and 1.87, respectively. Pressure drop in the 2EHT2 tube was 5% higher than the 2EHT1 tube and 1EHT1 tube. For condensation, when mass flux was less than 200 kg/m2s, the 1EHT1 tube showed obvious enhancement in heat transfer coefficient, while the pressure drop in the 1EHT1 tube was slightly 3–5% higher than that of the 2EHT1 tube and the 2EHT2 tube. In conclusion, for mass flux below 200 kg/m2s, the 1EHT1 tube presented the best heat transfer performance among others with R410A as the refrigerant.

2019 ◽  
Vol 142 (1) ◽  
Author(s):  
Weiyu Tang ◽  
Wei Li

Abstract An experimental investigation into heat transfer characteristics during condensation on two horizontal enhanced tubes (EHTs) was conducted. All the tested EHTs s have similar geometries with an outer diameter of 12.7 mm, and a plain tube was also tested for comparison. Investigated enhanced surfaces consist of dimples, protrusions, and grooves, which may produce more flow turbulence and enhanced the liquid drainage effect. The effects of mass fluxes and vapor quality were compared and analyzed. Test conditions were as follows: saturation temperature fixed at 45 °C, mass flux varying from 100 to 200 kg m−2 s−1, and vapor quality ranging from 0.3 to 0.8. The heat transfer coefficient was presented, and the results show that the proposed enhanced surfaces seem to have worse performance than the conventional tubes when the mass flux is less than 150 kg m−2 s−1, while one of the enhanced tubes (2EHT-1) produce an enhanced ratio of 1.03–1.14 when G = 200 kg m−2 s−1. Besides, it was found that the heat transfer coefficient increases with increasing vapor quality, which can be attributed to the increasing diffusion resistance. Mass flux seems to have little effect on the heat transfer performance of smooth tubes, while that of 1EHT increases obviously with increasing mass flux, especially for high vapor qualities.


2017 ◽  
Vol 25 (03) ◽  
pp. 1750027 ◽  
Author(s):  
M. Mostaqur Rahman ◽  
Keishi Kariya ◽  
Akio Miyara

Experiments on condensation heat transfer and adiabatic pressure drop characteristics of R134a were performed inside smooth and microfin horizontal tubes. The tests were conducted in the mass flux range of 50[Formula: see text]kg/m2s to 200[Formula: see text]kg/m2s, vapor quality range of 0 to 1 and saturation temperature range of 20[Formula: see text]C to 35[Formula: see text]C. The effects of mass velocity, vapor quality, saturation temperature, and microfin on the condensation heat transfer and frictional pressure drop were analyzed. It was discovered that the local heat transfer coefficients and frictional pressure drop increases with increasing mass flux and vapor quality and decreasing with increasing saturation temperature. Higher heat transfer coefficient and frictional pressure drop in microfin tube were observed. The present experimental data were compared with the existing well-known condensation heat transfer and frictional pressure drop models available in the open literature. The condensation heat transfer coefficient and frictional pressure drop of R134a in horizontal microfin tube was predicted within an acceptable range by the existing correlation.


2013 ◽  
Vol 832 ◽  
pp. 160-165 ◽  
Author(s):  
Mohammad Alam Khairul ◽  
Rahman Saidur ◽  
Altab Hossain ◽  
Mohammad Abdul Alim ◽  
Islam Mohammed Mahbubul

Helically coiled heat exchangers are globally used in various industrial applications for their high heat transfer performance and compact size. Nanofluids can provide excellent thermal performance of this type of heat exchangers. In the present study, the effect of different nanofluids on the heat transfer performance in a helically coiled heat exchanger is examined. Four different types of nanofluids CuO/water, Al2O3/water, SiO2/water, and ZnO/water with volume fractions 1 vol.% to 4 vol.% was used throughout this analysis and volume flow rate was remained constant at 3 LPM. Results show that the heat transfer coefficient is high for higher particle volume concentration of CuO/water, Al2O3/water and ZnO/water nanofluids, while the values of the friction factor and pressure drop significantly increase with the increase of nanoparticle volume concentration. On the contrary, low heat transfer coefficient was found in higher concentration of SiO2/water nanofluids. The highest enhancement of heat transfer coefficient and lowest friction factor occurred for CuO/water nanofluids among the four nanofluids. However, highest friction factor and lowest heat transfer coefficient were found for SiO2/water nanofluids. The results reveal that, CuO/water nanofluids indicate significant heat transfer performance for helically coiled heat exchanger systems though this nanofluids exhibits higher pressure drop.


2020 ◽  
Vol 10 (4) ◽  
pp. 1255
Author(s):  
Liping Zeng ◽  
Xing Liu ◽  
Quan Zhang ◽  
Jun Yi ◽  
Xiaohua Li ◽  
...  

This paper mainly studies the heat transfer performance of backplane micro-channel heat pipes by establishing a steady-state numerical model. Compared with the experimental data, the heat transfer characteristics under different structure parameters and operating parameters were studied, and the change of heat transfer coefficient inside the system, the air outlet temperature of the back plate and the influence of different environmental factors on the heat transfer performance of the system were analyzed. The results show that the overall error between simulation results and experimental data is less than 10%. In the range of the optimal filling rate (FR = 64.40%–73.60%), the outlet temperature at the lowest point and the highest point of the evaporation section is 22.46 °C and 19.60 °C, the temperature difference does not exceed 3 °C, and the distribution gradient in vertical height is small and the air outlet temperature is uniform. The heat transfer coefficient between the evaporator and the condenser is larger than the heat transfer coefficient under the conditions of low and high liquid charge rate. It increases gradually along the flow direction, and decreases gradually with the flow rate of the condenser. When the width of the flat tube of the evaporator increases from 20 mm to 28 mm, the internal pressure drop of the evaporator decreases by 45.83% and the heat exchange increases by 18.34%. When the number of evaporator slices increases from 16 to 24, the heat transfer increases first and then decreases, with an overall decrease of 2.86% and an increase of 87.67% in the internal pressure drop of the evaporator. The inclination angle of the corrugation changes from 30° to 60°, and the heat transfer capacity and pressure drop increase. After the inclination angle is greater than 60°, the heat transfer capacity and resistance decrease. The results are of great significance to system optimization design and engineering practical application.


Author(s):  
Zeguan Dong ◽  
Jianghui Zhang ◽  
Zhen Li ◽  
Yan He ◽  
David J. Kukulka ◽  
...  

Abstract Single-phase and flow condensation experiments were performed using refrigerant R410A in the outer annular region of horizontal enhanced tube with different enhanced surfaces at a saturation temperature of 45°C in the range of mass flux 44.43–102.23kg/(m2s). The vapor quality ranges from 0.8 to 0.2. The outer diameters of the tubes are all 19.05mm, but the inner diameters are slightly different due to different surface structures. The surface structures of the three enhanced tubes are fins(EHT1 tube), toothed structures (EHT2 tube) and fine cavities(EHT3 tube) of different sizes and densities. Among them, the EHT3 tube has internal threads. Wilson diagram method was used to determine the enhancement ratio of the water side heat transfer coefficient of EHT3 tube. It was found that the pressure drop increased with the increase of mass flux, while the heat transfer coefficient showed different trends, and the smooth tube was always the lowest of the four tubes. A comprehensive evaluation factor α combining heat transfer enhancement factor (EF) and pressure drop penalty factor (PF) was defined, in which EHT2 tube (1.38–1.75) was the largest, with strong heat transfer capacity and small pressure drop, so the condensing heat transfer capacity of EHT2 tube was the best.


2018 ◽  
Vol 933 ◽  
pp. 380-387 ◽  
Author(s):  
Kai Kan Diao ◽  
Xian Ke Lu ◽  
Zhi Ning Wu ◽  
Yu Yuan Zhao

Porous metals are highly efficient media for active cooling and thermal management. However, the working fluid requires high pumping power to flow through the porous metals. This paper investigated the effect of structural characteristics (porosity, pore size and Cu particle size) on the heat transfer performance of porous Cu manufactured by Lost Carbonate Sintering (LCS). The heat transfer coefficient and pressure drop of porous Cu samples with porosity from 0.48 to 0.78, pore size from 250-1500 μm and Cu particle size from 75 to 841 μm were measured under the one-dimensional forced convection condition using water. For all the samples with different pore sizes and Cu particle sizes, the optimum heat transfer coefficient was observed at a porosity between 0.6 and 0.7 and the pressure drop decreased with increasing porosity. The effect of pore size on heat transfer coefficient was not pronounced while pressure drop decreased with decreasing pore size. Samples with large Cu particles (841 μm) had higher optimum heat transfer coefficients and lower pressure drops. The coefficient of performance (CoP), which can be used to describe the overall heat transfer performance, increased with increasing porosity, decreasing pore size and increasing Cu particle size.


2018 ◽  
Vol 26 (6) ◽  
pp. 16-31
Author(s):  
Ahmed Jasim Hamad ◽  
Rasha Abdulrazzak Jasim

An experimental investigation of refrigerant R-134a two-phase flow condensation heat transfer coefficient and pressure drop in condenser tube section of refrigeration system under different operating conditions is presented. The experimental and theoretical investigations are based on test conditions in range of 10 -17 kW/m2 for heat flux, 42-63 kg/m2s for mass flux, vapor quality 1-0.03 and saturation temperature 44 to 49˚C. The experimental tests are conducted on test rig supplied with a test section to simulate the water cooled double pipe heat exchanger, which is designed and constructed in the present work. “The experimental results have revealed that, the heat flux and mass flux have significant impacts on the heat transfer coefficient. “The heat transfer coefficient was increased with increase in heat flux and mass flux at prescribed test conditions, where the enhancement in heat transfer coefficient was about 47% and 14% for relatively higher heat flux and mass flux, respectively. “The enhancement in the heat transfer coefficient was about 51% for relatively lower saturation temperature 45.97˚C and 43% for higher vapor quality 0.88 compared to other values at constant test conditions. “The pressure drop was higher in the range of 12% and 49% for relatively higher mass flux and heat flux respectively. “The present work results have validated by comparison with predictive models and with similar research work results and the comparison has revealed  an acceptable agreement.


2015 ◽  
Vol 137 (4) ◽  
Author(s):  
G. D. Qiu ◽  
W. H. Cai ◽  
Z. Y. Wu ◽  
Y. Yao ◽  
Y. Q. Jiang

A numerical simulation of forced convective condensation of propane in an upright spiral tube is presented. In the numerical simulations, the important models are used: implicit volume of fluid (VOF) multiphase model, Reynolds stress (RS) turbulence model, Lee's phase change model and Ishii's concentration model, and also the gravity and surface tension are taken into account. The mass flux and vapor quality are simulated from 150 to 350 kg·m−2·s−1 and from 0.1 to 0.9, respectively. The numerical results show that in all simulation cases, only the stratified flow, annular flow, and mist flow are observed. The heat transfer coefficient and frictional pressure drop increase with the increase of mass flux and vapor quality for all simulation cases. Under different flow patterns and mass flux, the numerical results of void fraction, heat transfer coefficient, and frictional pressure drop show good agreement with the experimental results and correlations from the existing references.


Author(s):  
Yu Guo ◽  
Zong-bao Gu ◽  
Zahid Ayub ◽  
Wei Li ◽  
Xiang Ma ◽  
...  

Abstract In this paper, the condensation heat transfer characteristics of R134a inside enhanced tubes using two type of surface structures with different materials was investigated, which were then compared with plain tubes under the same test conditions. The enhanced tubes were: 1EHTa tube with dimpled and petal arrays structure and 1EHTb tube with protrusion and similar petal arrays structure. The experiment was conducted for a mass flux ranging from 100 to 200 kg m−2 s−1 with saturation temperature of 318 K. The inlet and outlet vapor qualities were fixed at 0.8 and 0.2, respectively. The test tubes had the same outer diameter of 12.7 mm. Results showed that the dimpled and protruded surface tubes enhanced the convection condensation heat transfer and the heat transfer coefficient was 1.4 to 1.6 times higher than that of the smooth tube. Heat transfer enhancement of the 1EHTa and 1EHTb tube was mainly due to the complex roughness surface structures that created swirling and increased the interface turbulence. Enhanced tubes exhibited higher performance factors compared to the smooth tube. The average performance factor was 1.3–1.5. As the flow rate increases, there is no significant increase in the condensation heat transfer coefficient. The pressure drop penalty increased with mass flux. Compared with smooth tube, the pressure drop penalty of enhanced tube was larger.


1970 ◽  
Vol 40 (1) ◽  
pp. 54-62 ◽  
Author(s):  
Asharful Islam ◽  
A. K. Mozumder

Heat transfer performance of T-section internal fins in a circular tube has been experimentally investigated. The T-finned tube was heated by electricity and was cooled by fully developed turbulent air. Inside wall temperatures and pressure drop along the axial distance of the test section at steady state condition were measured for different flows having Reynolds number ranging from 2x104 to 5x104 for both smooth and finned tubes. From the measured data, heat transfer coefficient, Nusselt number and friction factor were calculated. From the measured and calculated values, heat transfer characteristics and fluid flow characteristics of the finned tube are explained; the performance of the finned tube is also evaluated. For finned tube, friction factor on an average was 5 times higher and heat transfer coefficient was 2 times higher than those for smooth tube for similar flow conditions. The finned tube, however, produces significant heat transfer enhancement. Key Words: Heat Transfer, Internal Fin, Reynolds Number, Nusselt Number, Pressure Drop. doi: 10.3329/jme.v40i1.3473 Journal of Mechanical Engineering, Vol. ME40, No. 1, June 2009 54-62


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