Heat Transfer and Pressure Drop of CO2 Flow Boiling in Microchannels

2000 ◽  
Author(s):  
Yuan Zhao ◽  
Majid Molki ◽  
Michael M. Ohadi

Abstract An experimental investigation was performed to study the flow boiling heat transfer of CO2 in microchannels. Tests were conducted in a horizontal triangular microchannel with the hydraulic diameter of 0.86 mm. Heat to the test section was provided by direct electrical heating. Experiments were conducted with CO2 at saturation temperatures of 273 to 293 K, mass fluxes of 100 to 820 kg/m2s, heat fluxes of 3 to 23 kW/m2, and qualities of 20% to 85%. It was demonstrated that heat flux had an enhancing effect on the heat transfer coefficient, while mass flux had a negligible effect. Nucleate boiling mechanism is found to be the dominant factor for CO2 flow boiling in microchannels. Heat transfer coefficient degraded quickly at high vapor quality region (0.6–0.7), which is possibly due to flow mal-distribution. Pressure drop increases slightly with vapor quality and/or heat flux. Mass flux has a strong increasing effect on pressure drop.

Author(s):  
K. S. Park ◽  
W. H. Choo ◽  
K. H. Bang

The flow boiling heat transfer coefficient of R-22 in small hydraulic diameter tubes has been experimentally studied. Both brass and aluminum round tubes of 1.66 mm inside diameter are used for the test section. The ranges of the major experimental parameters are 300∼600 kg/m2s of refrigerant mass flux, 10∼20 kW/m2 of the wall heat flux, 0.0∼0.9 of the inlet vapor quality. The experimental result showed that the flow boiling heat transfer coefficient in this small tubes are in the range of 2∼4 kW/m2K and it varies only by heat flux, independent of mass flux and vapor quality. It is also observed that the heat transfer coefficients in the aluminum tube are up to 50% higher than in the brass tube.


2017 ◽  
Vol 25 (03) ◽  
pp. 1750027 ◽  
Author(s):  
M. Mostaqur Rahman ◽  
Keishi Kariya ◽  
Akio Miyara

Experiments on condensation heat transfer and adiabatic pressure drop characteristics of R134a were performed inside smooth and microfin horizontal tubes. The tests were conducted in the mass flux range of 50[Formula: see text]kg/m2s to 200[Formula: see text]kg/m2s, vapor quality range of 0 to 1 and saturation temperature range of 20[Formula: see text]C to 35[Formula: see text]C. The effects of mass velocity, vapor quality, saturation temperature, and microfin on the condensation heat transfer and frictional pressure drop were analyzed. It was discovered that the local heat transfer coefficients and frictional pressure drop increases with increasing mass flux and vapor quality and decreasing with increasing saturation temperature. Higher heat transfer coefficient and frictional pressure drop in microfin tube were observed. The present experimental data were compared with the existing well-known condensation heat transfer and frictional pressure drop models available in the open literature. The condensation heat transfer coefficient and frictional pressure drop of R134a in horizontal microfin tube was predicted within an acceptable range by the existing correlation.


Energies ◽  
2021 ◽  
Vol 14 (18) ◽  
pp. 5972
Author(s):  
Yu Xu ◽  
Zihao Yan ◽  
Ling Li

To protect the environment, a new low-GWP refrigerant R1234ze(E) was created to substitute R134a. However, its flow boiling performances have not received sufficient attention so far, which hinders its popularization to some extent. In view of this, an experimental investigation was carried out in a 1.88 mm horizontal circular minichannel. The saturation pressures were maintained at 0.6 and 0.7 MPa, accompanied by mass flux within 540–870 kg/m2 s and heat flux within 25–65 kW/m2. For nucleate boiling, a larger heat flux brings about a larger heat transfer coefficient (HTC), while for convective boiling, the mass flux and vapor quality appear to take the lead role. The threshold vapor quality of different heat transfer mechanisms is around 0.4. Additionally, larger saturation pressure results in large HTC. As for the frictional pressure drop (FPD), it is positively influenced by mass flux and vapor quality, while negatively affected by saturation pressure, and the influence of heat flux is negligible. Furthermore, with the measured data, several existing correlations are compared. The results indicate that the correlations of Saitoh et al. (2007) and Müller-Steinhagen and Heck (1986) perform best on flow boiling HTC and FPD with mean absolute deviations of 5.4% and 10.9%.


Author(s):  
Rashid Ali ◽  
Bjo¨rn Palm ◽  
Mohammad H. Maqbool

In this paper the experimental flow boiling heat transfer results of a minichannel are presented. A series of experiments was conducted to measure the heat transfer coefficients in a minichannel made of stainless steel (AISI 316) having an internal diameter of 1.7mm and a uniformly heated length of 220mm. R134a was used as working fluid and experiments were performed at two different system pressures corresponding to saturation temperatures of 27 °C and 32 °C. Mass flux was varied from 50 kg/m2 s to 600 kg/m2 s and heat flux ranged from 2kW/m2 to 156kW/m2. The test section was heated directly using a DC power supply. The direct heating of the channel ensured uniform heating and heating was continued until dry out was reached. The experimental results show that the heat transfer coefficient increases with imposed wall heat flux while mass flux and vapour quality have no considerable effect. Increasing the system pressure slightly enhances the heat transfer coefficient. The heat transfer coefficient is reduced as dryout is reached. It is observed that dryout phenomenon is accompanied with fluctuations and a larger standard deviation in outer wall temperatures.


2011 ◽  
Vol 133 (8) ◽  
Author(s):  
Rashid Ali ◽  
Björn Palm ◽  
Mohammad H. Maqbool

In this paper, the experimental flow boiling heat transfer results of a minichannel are presented. A series of experiments was conducted to measure the heat transfer coefficients in a minichannel made of stainless steel (AISI 316) having an internal diameter of 1.70 mm and a uniformly heated length of 220 mm. R134a was used as a working fluid, and experiments were performed at two different system pressures corresponding to saturation temperatures of 27°C and 32°C. Mass flux was varied from 50 kg/m2 s to 600 kg/m2 s, and heat flux ranged from 2 kW/m2 to 156 kW/m2. The test section was heated directly using a dc power supply. The direct heating of the channel ensured uniform heating, which was continued until dryout was reached. The experimental results show that the heat transfer coefficient increases with imposed wall heat flux, while mass flux and vapor quality have no considerable effect. Increasing the system pressure slightly enhances the heat transfer coefficient. The heat transfer coefficient is reduced as dryout is reached. It is observed that the dryout phenomenon is accompanied with fluctuations and a larger standard deviation in outer wall temperatures.


Author(s):  
D. Shiferaw ◽  
T. G. Karayiannis ◽  
D. B. R. Kenning

A detailed comparison of the three-zone evaporation model, proposed by Thome et al. (2004), with experimental heat transfer results of two stainless steel tubes of internal diameter 4.26 mm and 2.01 mm using R134a fluid was presented by Shiferaw et al. (2006). In the current paper the comparison is extended to flow boiling in a 1.1 mm tube using R134a as the working fluid. Other parameters were varied in the range: mass flux 100–600 kg/m2.s; heat flux 16–150 kW/m2 and pressure 6–12 bar. The experimental results demonstrate that the heat transfer coefficient increases with heat flux and system pressure, but does not change with vapour quality when the quality is less than about 50% for low heat and mass flux values. The effect of mass flux is observed to be insignificant. For vapour quality values greater than 50% and at high heat flux values, the heat transfer coefficient does not depend on heat flux and decreases with vapour quality. This could be caused by partial dryout. The three-zone evaporation model predicts the experimental results fairly well, especially at relatively low pressure. However, the partial dryout region is highly over-predicted by the model. The sensitivity of the performance of the model to the three optimized parameters (confined bubble frequency, initial film thickness and end film thickness) and some preliminary investigation relating the critical film thickness for dryout to measured tube roughness are also discussed.


Author(s):  
Kunrong Shen ◽  
Zhichuan Sun ◽  
Xiaolong Yan ◽  
Wei Li ◽  
David J. Kukulka ◽  
...  

With the current ozone depletion and global warming issues, it is critical to develop systems with better heat transfer performance and nontoxic refrigerants. An experimental investigation was performed to evaluate convective condensation and evaporation heat transfer characteristics using R410A at low mass fluxes. Experiments were conducted in a 12.0-mm O.D. horizontal smooth tube, and three enhanced tubes: 2EHT1 tube, 2EHT2 tube and 1EHT1 tube (O.D. 12.7 mm), with different sizes and shapes of dimple/protrusion and petal arrays. Refrigerant inlet quality varied in this study. Single phase experiment was conducted before the two-phase flow measurement. In-tube evaporation measurements of R410A were reported for saturation temperature at 6°C with vapor quality in the range of 0.2 to 0.9, and mass flux varied from 60 to 200 kg/m2s. Condensation tests were performed at saturation temperature of 45°C, vapor quality of 0.9 to 0.2, and mass flux of 60 to 260 kg/m2s. For evaporation with mass flux less than 200 kg/m2s, heat transfer coefficient of the 2EHT2 tube, 2EHT1 tube and 1EHT1 tube were greater than the experimental HTC (heat transfer coefficient) of smooth tube results by an average factor of 1.71, 1.69 and 1.87, respectively. Pressure drop in the 2EHT2 tube was 5% higher than the 2EHT1 tube and 1EHT1 tube. For condensation, when mass flux was less than 200 kg/m2s, the 1EHT1 tube showed obvious enhancement in heat transfer coefficient, while the pressure drop in the 1EHT1 tube was slightly 3–5% higher than that of the 2EHT1 tube and the 2EHT2 tube. In conclusion, for mass flux below 200 kg/m2s, the 1EHT1 tube presented the best heat transfer performance among others with R410A as the refrigerant.


2018 ◽  
Vol 26 (6) ◽  
pp. 16-31
Author(s):  
Ahmed Jasim Hamad ◽  
Rasha Abdulrazzak Jasim

An experimental investigation of refrigerant R-134a two-phase flow condensation heat transfer coefficient and pressure drop in condenser tube section of refrigeration system under different operating conditions is presented. The experimental and theoretical investigations are based on test conditions in range of 10 -17 kW/m2 for heat flux, 42-63 kg/m2s for mass flux, vapor quality 1-0.03 and saturation temperature 44 to 49˚C. The experimental tests are conducted on test rig supplied with a test section to simulate the water cooled double pipe heat exchanger, which is designed and constructed in the present work. “The experimental results have revealed that, the heat flux and mass flux have significant impacts on the heat transfer coefficient. “The heat transfer coefficient was increased with increase in heat flux and mass flux at prescribed test conditions, where the enhancement in heat transfer coefficient was about 47% and 14% for relatively higher heat flux and mass flux, respectively. “The enhancement in the heat transfer coefficient was about 51% for relatively lower saturation temperature 45.97˚C and 43% for higher vapor quality 0.88 compared to other values at constant test conditions. “The pressure drop was higher in the range of 12% and 49% for relatively higher mass flux and heat flux respectively. “The present work results have validated by comparison with predictive models and with similar research work results and the comparison has revealed  an acceptable agreement.


2018 ◽  
Vol 25 (1) ◽  
pp. 13-31
Author(s):  
Ahmed J. Hamad ◽  
Zahraa Kareem Yasser

This paper presents an experimental and theoretical analysis to investigate the two-phase flow boiling heat transfer coefficient and pressure drop of the refrigerant R-134a in the evaporator test section of the refrigeration system under different operating conditions. The test conditions considered are, for heat flux (13.7-36.6) kW/m2, mass flux (52-105) kg/m2.s, vapor quality (0.2-1) and saturation temperature (-15 to -3.7) ˚C. Experiments were carried out using a test rig for a 310W capacity refrigeration system, which is designed and constructed in the current work. Investigating of the experimental results has revealed that, the enhancement in local heat transfer coefficient for relatively higher heat flux 36.6 kW/m2 was about 38% compared to 13.7 kW/m2 at constant operating conditions. The enhancement in heat transfer coefficient was about 57% when the mass flux increased from 52 kg/m2.s to 105 kg/m2.s at constant test conditions. The enhancement in the heat transfer coefficient was about 64% when the saturation temperature increased from -8 to -3.7 at fixed refrigerant mass velocity and heat flux. The effect of mass velocity on pressure drop was relatively higher by about 27% than that for heat flux at specified test conditions. The comparison between the experimental and theoretical results has shown an acceptable agreement with an average deviation of 21%.  


Author(s):  
Siyoung Jeong ◽  
Eunsang Cho ◽  
Hark-koo Kim

Evaporation heat transfer and pressure drop characteristics of carbon dioxide were investigated in a multi-channel micro tube. The aluminum tube has 3 square channels with a hydraulic diameter of 2mm, a wall thickness of 1.5mm, and a length of 5m. The tube was heated directly by electric current. Experiments were conducted at heat fluxes ranging 4–16 kW/m2, mass fluxes from 150 to 750 kg/m2s, evaporative temperature from 0 to 10°C, and qualities from 0 to superheated state. The heat transfer coefficient measured was in the range of 6–15kW/m2K, and the pressure drop was 3–23kPa/m. For the qualities lower than 0.5, the heat transfer coefficient was found to increase with the quality, which is assumed to be the effect of convective boiling. For the qualities higher than 0.6, sudden drop in heat transfer coefficients was sometimes observed due to local dry-out. It was found that dry-out occurred at lower quality if mass flux was smaller. The average heat transfer coefficient was found to increase with increasing heat flux, mass flux, and evaporation temperature, of which the effect of heat flux was the greatest. At given experimental conditions the pressure drop increased almost linearly with increasing quality. The total pressure drop was found to increase with increasing heat flux, mass flux, and evaporation temperature, of which the effect of mass flux was the greatest. From the experimental results simple correlations for heat transfer coefficients and pressure drop were developed.


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