Advanced Natural Convection Cooling Designs for Light-Emitting Diode Bulb Systems

2014 ◽  
Vol 136 (4) ◽  
Author(s):  
James Petroski
Keyword(s):  
Natural Convection ◽  
Heat Sink ◽  
Energy Savings ◽  
Cooling System ◽  
Light Emitting Diode ◽  
Point Of View ◽  
Light Bulb ◽  
Light Emitting ◽  
Size And Shape ◽  
Liquid Cooling System

The movement to light-emitting diode (LED) lighting systems worldwide is accelerating quickly as energy savings and reduction in hazardous materials increase in importance. Government regulations and rapidly lowering prices help to further this trend. Today's strong drive is to replace light bulbs of common outputs (60 W, 75 W, and 100 W) without resorting to compact fluorescent (CFL) bulbs containing mercury while maintaining the standard industry bulb size and shape referred to as A19. For many bulb designs, this A19 size and shape restriction forces a small heat sink which is barely capable of dissipating heat for 60 W equivalent LED bulbs with natural convection for today's LED efficacies. 75 W and 100 W equivalent bulbs require larger sizes, some method of forced cooling, or some unusual liquid cooling system; generally none of these approaches are desirable for light bulbs from a consumer point of view. Thus, there is interest in developing natural convection cooled A19 light bulb designs for LEDs that cool far more effectively than today's current designs. Current A19 size heat sink designs typically have thermal resistances of 5–7 °C/W. This paper presents designs utilizing the effects of chimney cooling, well developed for other fields that reduce heat sink resistances by significant amounts while meeting all other requirements for bulb system design. Numerical studies and test data show performance of 3–4 °C/W for various orientations including methods for keeping the chimney partially active in horizontal orientations. Significant parameters are also studied with effects upon performance. The simulations are in good agreement with the experimental data. Such chimney-based designs are shown to enable 75 W and 100 W equivalent LED light bulb designs critical for faster penetration of LED systems into general lighting applications.

Advanced Natural Convection Cooling Designs for LED Bulb Systems

2013 ◽  
Author(s):  
James Petroski
Keyword(s):  
Natural Convection ◽  
Heat Sink ◽  
Energy Savings ◽  
Cooling System ◽  
Point Of View ◽  
Light Bulb ◽  
Size And Shape ◽  
Lighting Systems ◽  
Liquid Cooling System ◽  
Forced Cooling

The movement to LED lighting systems worldwide is accelerating quickly as energy savings and reduction in hazardous materials increase in importance. Government regulations and rapidly lowering prices help to further this trend. Today’s strong drive is to replace light bulbs of common outputs (60W, 75W and 100W) without resorting to Compact Fluorescent (CFL) bulbs containing mercury while maintaining the standard industry bulb size and shape referred to as A19. For many bulb designs, this A19 size and shape restriction forces a small heat sink which is barely capable of dissipating heat for 60W equivalent LED bulbs with natural convection for today’s LED efficacies. 75W and 100W equivalent bulbs require larger sizes, some method of forced cooling, or some unusual liquid cooling system; generally none of these approaches are desirable for light bulbs from a consumer point of view. Thus, there is interest in developing natural convection cooled A19 light bulb designs for LEDs that cool far more effectively than today’s current designs. Current A19 size heat sink designs typically have thermal resistances of 5–7°C/W. This paper presents designs utilizing the effects of chimney cooling, well developed for other fields that reduce heat sink resistances by significant amounts while meeting all other requirements for bulb system design. Numerical studies and test data show performance of 3–4°C/W for various orientations including methods for keeping the chimney partially active in horizontal orientations. Significant parameters are also studied with effects upon performance. The simulations are in good agreement with the experimental data. Such chimney-based designs are shown to enable 75W and 100W equivalent LED light bulb designs critical for faster penetration of LED systems into general lighting applications.

Advanced Passive Thermal Management for LED Bulb Systems

2013 ◽  
Vol 2013 (DPC) ◽  
pp. 001277-001293
Author(s):  
James Petroski
Keyword(s):  
Natural Convection ◽  
Heat Sink ◽  
Energy Savings ◽  
Cooling System ◽  
Point Of View ◽  
Hazardous Substances ◽  
Size And Shape ◽  
Lighting Systems ◽  
Liquid Cooling System ◽  
Forced Cooling

The movement to LED lighting systems worldwide is accelerating quickly as energy savings and reduction of hazardous substances (RoHS) increase in importance. Furthering this trend are government regulations, rebate programs and declining prices. The market drive today is to replace light bulbs of common outputs (60W, 75W and 100W) without resorting to Compact Fluorescent (CFL) bulbs containing mercury while maintaining the standard industry bulb size and shape referred to as A19 for fixture retrofitting. This A19 size and shape restriction causes a small heat sink which is only capable of dissipating heat for 60W equivalent LED bulbs with natural convection. 75W and 100W equivalent bulbs require larger sizes, some method of forced cooling, or some unusual liquid cooling system; generally none of these approaches are desirable for light bulbs from a consumer point of view. Thus, there is interest in developing natural convection cooled A19 light bulb designs for LEDs that cool far more effectively than today's current designs. Current A19 size heat sink designs typically have thermal resistances of 5–7 °C/W. A more efficient method of cooling can be created using a chimney-based design to lower system thermal resistances below 4 °C/W while meeting all other requirements for bulb system design. Numerical studies and test data are in good agreement for various orientations including methods for keeping the chimney partially active in horizontal orientations. Such chimney-based designs are capable of cooling 75W and 100W equivalent LED light bulbs in the limited volume constraints of A19-size devices.

Understanding Longitudinal Fin Heat Sink Orientation Sensitivity for Light Emitting Diode (LED) Lighting Applications

2003 ◽  
Author(s):  
James Petroski
Keyword(s):  
Heat Transfer ◽  
Heat Sink ◽  
Cooling System ◽  
Light Emitting Diode ◽  
Radiant Energy ◽  
Cylindrical Tube ◽  
Heat Sinks ◽  
Radiant Heat Transfer ◽  
Light Sources ◽  
Light Emitting

Light Emitting Diodes (LEDs) have progressed in recent years from emitting indicator level lighting to emitting enough light for illumination applications. This has opened a new field for LED applications, resulting in significant advantages over conventional light sources and creating some application challenges unique to LEDs. Conventional lighting methods provide little guidance for LED thermal problems since these usually involve a very high temperature source, such as a filament or an arc, and radiant heat transfer dissipates the thermal energy. LED junction temperatures are limited to much lower values and hence the heat transfer system cannot depend upon radiant energy transfer. This means the cooling methods for lighting now shift from primarily radiation to conduction and natural convection, and this paradigm shift lighting designers must recognize when moving to LEDs. In this paper, the development of a LED-based spot module heat sink in a free convective cooling system is discussed. The rationale for choosing a cylindrical tube, longitudinal fin (CTLF) heat sink is shown, as is the performance of five different configurations of the heat sink in various orientations. The requirement for using heat sinks in various orientations comes from lighting applications, where the light may be installed in various directions, such as vertical up, vertical down, horizontal, or at almost any other angle. Heat sink test results are plotted for Nussult number versus standard and modified channel Rayleigh number, showing a similar correlation to the parallel plate heat sinks investigated first by Elenbaas. A different correlation for the isolated-plate limit section is proposed for CTLF heat sinks, as well as a proposed area of operation on these Nu-Ra curves for orientation-insensitive heat sinks. Finally, explanations for the different levels of sensitivities observed in different areas of the Nu-Ra curves are offered.

A three-dimensional thermal analysis for cooling a square Light Emitting Diode by Multiwalled Carbon Nanotube-nanofluid-filled in a rectangular microchannel

2021 ◽  
Vol 13 (11) ◽  
pp. 168781402110599
Author(s):  
Mohamed Bechir Ben Hamida ◽  
Mohammed A. Almeshaal ◽  
Khalil Hajlaoui
Keyword(s):  
Heat Sink ◽  
Heat Dissipation ◽  
Cooling System ◽  
Light Emitting Diode ◽  
Three Dimensional ◽  
Junction Temperature ◽  
Engine Oil ◽  
Inlet Temperature ◽  
Rectangular Microchannel ◽  
Light Emitting

The aim of this paper is to ensure proper thermal management in order to remove and dissipate the heat produced by a square Light Emitting Diode (LED), as well as to ensure stable and safe operation by reducing the junction temperature. For this, we developed a three-dimensional code, time-dependent that solves the systems of equations for the mass, momentum, and energy using Comsol Multiphysics. After validation of this numerical 3D code, the thermal performance of a LED cooling system with three nanofluids such as MWCNT-Water, MWCNT-Ethylene Glycol, and MWCNT-Engine oil is studied numerically into account of aggregation effect. Several parameters such as: the power of the LED lamp, the inlet temperature and velocity of nanofluid, the length of the heat sink, and the length of the microchannel have been varied in order to find an optimal condition allowing a good heat dissipation from the LED chip to the heat sink. It was concluded that the use of MWCNT-Water in the microchannel is the best nanofluid that can cool the heat sink. In addition, the increase of velocity inlet of the coolant in the microchannel, the length of the heat sink, and the microchannel length while the decrease of the inlet temperature of nanofluid in the microchannel are an important factors allowing the decrease of the junction temperature of the square LED lamp.

scholarly journals Increased Plant Quality, Greenhouse Productivity and Energy Efficiency with Broad-Spectrum LED Systems: A Case Study for Thyme (Thymus vulgaris L.)

Plants ◽  
2021 ◽  
Vol 10 (5) ◽  
pp. 960
Author(s):  
Jenny Manuela Tabbert ◽  
Hartwig Schulz ◽  
Andrea Krähmer
Keyword(s):  
Broad Spectrum ◽  
Energy Savings ◽  
Light Emitting Diode ◽  
Thymus Vulgaris ◽  
Light Spectrum ◽  
Light Emitting ◽  
Biomass Yields ◽  
Lighting Systems

A light-emitting diode (LED) system covering plant-receptive wavebands from ultraviolet to far-red radiation (360 to 760 nm, “white” light spectrum) was investigated for greenhouse productions of Thymus vulgaris L. Biomass yields and amounts of terpenoids were examined, and the lights’ productivity and electrical efficiency were determined. All results were compared to two conventionally used light fixture types (high-pressure sodium lamps (HPS) and fluorescent lights (FL)) under naturally low irradiation conditions during fall and winter in Berlin, Germany. Under LED, development of Thymus vulgaris L. was highly accelerated resulting in distinct fresh yield increases per square meter by 43% and 82.4% compared to HPS and FL, respectively. Dry yields per square meter also increased by 43.1% and 88.6% under LED compared to the HPS and FL lighting systems. While composition of terpenoids remained unaffected, their quantity per gram of leaf dry matter significantly increased under LED and HPS as compared to FL. Further, the power consumption calculations revealed energy savings of 31.3% and 20.1% for LED and FL, respectively, compared to HPS. In conclusion, the implementation of a broad-spectrum LED system has tremendous potential for increasing quantity and quality of Thymus vulgaris L. during naturally insufficient light conditions while significantly reducing energy consumption.

scholarly journals Thermal performance of heat sink with fluid pockets for high power light emitting diode

2017 ◽  
Vol 14 (4) ◽  
pp. 4846-4862
Author(s):  
Sangmesh ◽  
◽  
Gopalakrishna Keshava Narayana ◽  
Manjunath Shiraganhalli Honnaiah ◽  
Krishna Venkatesh ◽  
...  
Keyword(s):  
Thermal Performance ◽  
High Power ◽  
Heat Sink ◽  
Light Emitting Diode ◽  
Light Emitting

Performance of Hybrid Fin Heat Sinks for Thermal Control of Light Emitting Diode Lighting Modules

2013 ◽  
Vol 136 (1) ◽  
Author(s):  
Kyoung Joon Kim
Keyword(s):  
Forced Convection ◽  
Thermal Performance ◽  
Heat Sink ◽  
Light Emitting Diode ◽  
Internal Flow ◽  
Thermal Control ◽  
Numerical Prediction ◽  
Light Emitting ◽  
Convection Condition ◽  
Pin Fins

In this paper we introduce a hybrid fin heat sink (HFH) proposed for the thermal control of light emitting diode (LED) lighting modules. The HFH consists of the array of hybrid fins which are hollow pin fins having internal channels and integrated with plate fins. The thermal performance of the HFH under either natural or forced convection condition is both experimentally and numerically investigated, and then its performance is compared with that of a pin fin heat sink (PFH). The observed maximum discrepancies of the numerical prediction to the measurement for the HFH are 7% and 6% for natural and forced convection conditions. The reasonable discrepancies demonstrate the tight correlation between the numerical prediction and the measurement. The thermal performance of the HFH is found to be 12–14% better than the PFH for the natural convection condition. The better performance might be explained by the enlarged external surface and the internal flow via the channel of the HF. The reference HFH is about 14% lighter than the reference PFH. The better thermal performance and the lighter weight of the HFH show the feasibility as the promising heat sink especially for the thermal control of LED street and flood lighting modules.

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