Simulation of Mist Film Cooling on Rotating Gas Turbine Blades

2011 ◽  
Vol 134 (1) ◽  
Author(s):  
T. S. Dhanasekaran ◽  
Ting Wang
Keyword(s):  
Gas Turbine ◽  
Film Cooling ◽  
Turbine Blades ◽  
Inlet Temperature ◽  
Pressure Side ◽  
Cooling Effectiveness ◽  
Gas Turbine Blades ◽  
Laboratory Conditions ◽  
Cooling Enhancement ◽  
Mist Cooling

Film cooling techniques have been successfully applied to gas turbine blades to protect them from the hot flue gas. However, a continuous demand of increasing the turbine inlet temperature to raise the efficiency of the turbine requires continuous improvement in film cooling effectiveness. The concept of injecting mist (tiny water droplets) into the cooling fluid has been proven under laboratory conditions to significantly augment adiabatic cooling effectiveness by up to 50%–800% in convective heat transfer and impingement cooling. The similar concept of injecting mist into air film cooling has not been proven in the laboratory, but computational simulations have been performed on stationary turbine blades. As a continuation of previous research, this paper extends the mist film cooling scheme to the rotating turbine blade. For the convenience of understanding the effect of rotation, the simulation is first conducted with a single pair of cooling holes located near the leading edge at either side of the blade. Then, a row of multiple-hole film cooling jets is put in place under both stationary and rotating conditions. Both the laboratory (baseline) and elevated gas turbine conditions are simulated and compared. Elevated conditions refer to a high temperature and pressure closer to actual gas turbine working conditions. The effects of various parameters including mist concentration, water droplet diameter, droplet wall boundary condition, blowing ratio, and rotational speed are investigated. The results showed that the effect of rotation on droplets under laboratory conditions is minimal. The computational fluid dynamics (CFD) model employed is the discrete phase model (DPM) including both wall film and droplet reflect conditions. The results showed that the droplet-wall interaction is stronger on the pressure side than on the suction side, resulting in a higher mist cooling enhancement on the pressure side. The average rates of mist cooling enhancement of about 15% and 35% were achieved under laboratory and elevated conditions, respectively. This translates to a significant blade surface temperature reduction of 100–125 K with 10% mist injection at elevated conditions.

Simulation of Mist Film Cooling on Rotating Gas Turbine Blades

2009 ◽  
Author(s):  
T. S. Dhanasekaran ◽  
Ting Wang
Keyword(s):  
Gas Turbine ◽  
Film Cooling ◽  
Turbine Blades ◽  
Inlet Temperature ◽  
Single Pair ◽  
Pressure Side ◽  
Cooling Effectiveness ◽  
Gas Turbine Blades ◽  
Cooling Enhancement ◽  
Mist Cooling

Film cooling technique has been successfully applied to gas turbine blades to prevent it from the hot flue gas. However, a continuous demand of increasing the turbine inlet temperature to raise the efficiency of the turbine requires continuous improvement in film cooling effectiveness. The concept of injecting mist (tiny water droplets) into the cooling fluid has been proven under laboratory conditions to significantly augment adiabatic cooling effectiveness 50–800% in convective heat transfer and impingement cooling. The similar concept of ejecting mist into air film cooling has not been proven in the laboratory, but computational simulation has been performed on stationary turbine blades. As a continuation of previous research, this paper extends the mist film cooling scheme to the rotating turbine blade. For the convenience of understanding the effect of rotation, the simulation is first conducted with a single pair of cooling hole located near the leading edge at either side of the blade. Then a row of multiple-hole film cooling jets are simulated at stationary and rotational condition. Operating condition under both the laboratory (baseline) and elevated gas turbine conditions are simulated and compared. The effects of various parameters including mist concentration, water droplet diameter, droplet wall boundary condition, blowing ratio, and rotational speed are investigated. The results showed the effect of rotation on droplets at lab condition is minimal. The CFD model employed the Discrete Phase Model (DPM) including both wall film and droplet reflect conditions. The results showed that the droplet-wall interaction is stronger on the pressure side than on the suction side resulting in a higher mist cooling enhancement on the pressure side. The average mist cooling enhancement of about 15% and 35% are achieved on the laboratory and elevated conditions, respectively. This translates into a significant blade surface temperature reduction of 100–125 K with 10% mist injection at elevated condition.

Film Cooling of Gas Turbine Blades: A Study of the Effect of Large Temperature Differences on Film Cooling Effectiveness

1977 ◽  
Vol 99 (1) ◽  
pp. 11-20 ◽  
Author(s):  
M. A. Paradis
Keyword(s):  
Gas Turbine ◽  
Film Cooling ◽  
Turbine Blades ◽  
Large Temperature ◽  
Constant Property ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Gas Turbine Blades ◽  
Combustion Gases ◽  
Simple Equations

Experiments have been performed on the film cooling of gas turbine blades in order to study the influence of large temperature differences on the effectiveness of film cooling. A two-dimensional flat plate model was tested in a stream of 1000 K combustion gases flowing at between 110 and 170 m/s. The model was cooled on both sides by jets of air coming from flush angled slots. The range of velocity ratios Uc/Ug covered was from 0.3 to 1.7 and the range of blowing rates was between 0.5 and 5. Film cooling effectiveness was measured and boundary layer traverses were performed. It has been found that once radiation and conduction effects are taken into account, the simple equations proposed by previous workers for the constant property case could be used with little error.

Simulation of Air/Mist Cooling Among Shock Waves and Passing Wakes Interactions in a Transonic Gas Turbine Stage

2021 ◽  
Author(s):  
Ting Wang ◽  
Ramy Abdelmaksoud
Keyword(s):  
Shock Waves ◽  
Gas Turbine ◽  
Film Cooling ◽  
Suction Side ◽  
Water Droplets ◽  
Discrete Phase Model ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Cooling Enhancement ◽  
Mist Cooling

Abstract This paper presents a 2-D numerical investigation of the effect of interactions of moving wakes and shock waves on mist cooling performance over airfoils in the first stator-rotor stage of a transonic gas turbine. The discrete phase model (DPM) is used to simulate and track the evaporation and movement of the tiny water droplets. Breakup and coalescence sub-models are used to simulate the interaction between the droplets themselves. A linear sliding mesh technique is used to study the transient stator-rotor interaction. The results show that the passing unsteady wakes caused by the blade rotation press the mist on the blade suction side flowing near the blade surface, providing more enhanced film cooling effectiveness. The weak oblique shock waves do not exert a significant effect on the air/mist cooling effectiveness. Injecting a 10% mist ratio noticeably improved the cooling enhancement by reducing the wall temperature values up to 200 K in some locations. Injecting the tiny water droplets does not cause a noticeable pressure loss compared to the air-only cooling case. Injecting mist doesn’t alter the effect of shocks.

Numerical Predictions of Three-Dimensional Unsteady Turbulent Film-Cooling for Trailing Edge of Gas-Turbine Blade Using Large Eddy Simulation

2019 ◽  
Vol 141 (4) ◽  
Author(s):  
Ahmed Khalil ◽  
Hatem Kayed ◽  
Abdallah Hanafi ◽  
Medhat Nemitallah ◽  
Mohamed Habib
Keyword(s):  
Gas Turbine ◽  
Film Cooling ◽  
Turbine Blades ◽  
Three Dimensional ◽  
Trailing Edge ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Gas Turbine Blades ◽  
Blowing Ratio ◽  
Eddy Simulation

This work investigates the performance of film-cooling on trailing edge of gas turbine blades using unsteady three-dimensional numerical model adopting large eddy simulation (LES) turbulence scheme in a low Mach number flow regime. This study is concerned with the scaling parameters affecting effectiveness and heat transfer performance on the trailing edge, as a critical design parameter, of gas turbine blades. Simulations were performed using ANSYS-fluentworkbench 17.2. High quality mesh was adapted, whereas the size of cells adjacent to the wall was optimized carefully to sufficiently resolve the boundary layer to obtain insight predictions of the film-cooling effectiveness on a flat plate downstream the slot opening. Blowing ratio, density ratio, Reynolds number, and the turbulence intensity of the mainstream and coolant flow are optimally examined against the film-cooling effectiveness. The predicted results showed a great agreement when compared with the experiments. The results show a distinctive behavior of the cooling effectiveness with blowing ratio variation as it has a dip in vicinity of unity which is explained by the behavior of the vortex entrainment and momentum of coolant flow. The negative effect of the turbulence intensity on the cooling effectiveness is demonstrated as well.

scholarly journals Adiabatic Effectiveness and Heat Transfer Coefficient of Shaped Film Cooling Holes on a Scaled Guide Vane Pressure Side Model

2004 ◽  
Vol 10 (5) ◽  
pp. 345-354 ◽  
Author(s):  
Jan Dittmar ◽  
Achmed Schulz ◽  
Sigmar Wittig
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Guide Vane ◽  
Inlet Temperature ◽  
Test Model ◽  
Pressure Side ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness

The demand of improved thermal efficiency and high power output of modern gas turbine engines leads to extremely high turbine inlet temperature and pressure ratios. Sophisticated cooling schemes including film cooling are widely used to protect the vanes and blades of the first stages from failure and to achieve high component lifetimes. In film cooling applications, injection from discrete holes is commonly used to generate a coolant film on the blade's surface.In the present experimental study, the film cooling performance in terms of the adiabatic film cooling effectiveness and the heat transfer coefficient of two different injection configurations are investigated. Measurements have been made using a single row of fanshaped holes and a double row of cylindrical holes in staggered arrangement. A scaled test model was designed in order to simulate a realistic distribution of Reynolds number and acceleration parameter along the pressure side surface of an actual turbine guide vane. An infrared thermography measurement system is used to determine highly resolved distribution of the models surface temperature. Anin-situcalibration procedure is applied using single embedded thermocouples inside the measuring plate in order to acquire accurate local temperature data.All holes are inclined 35° with respect to the model's surface and are oriented in a streamwise direction with no compound angle applied. During the measurements, the influence of blowing ratio and mainstream turbulence level on the adiabatic film cooling effectiveness and heat transfer coefficient is investigated for both of the injection configurations.

Improvement of Film Cooling Effectiveness in the Gas Turbine Endwall by Use of Optimization Framework

2019 ◽  
Author(s):  
Daisuke Hata ◽  
Kazuto Kakio ◽  
Yutaka Kawata ◽  
Masahiro Miyabe
Keyword(s):  
Pressure Gradient ◽  
Gas Turbine ◽  
Turbine Blade ◽  
Film Cooling ◽  
Leading Edge ◽  
Horseshoe Vortex ◽  
Combined Cycle ◽  
Inlet Temperature ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness

Abstract Recently, the number of gas turbine combined cycle plants is rapidly increasing in substitution of nuclear power plants. The turbine inlet temperature (TIT) is constantly being increased in order to achieve higher effectiveness. Therefore, the improvement of the cooling technology for high temperature gas turbine blades is one of the most important issue to be solved. In a gas turbine, the main flow impinging at the leading edge of the turbine blade generates a so called horseshoe vortex by the interaction of its boundary layer and generated pressure gradient at the leading edge. The pressure surface leg of this horseshoe vortex crosses the passage and reaches the blade suction surface, driven by the pressure gradient existing between two consecutive blades. In addition, this pressure gradient generates a cross-flow along the endwall. This all results into a very complex flow field in proximity of the endwall. For this reason, burnouts tend to occur at a specific position in the vicinity of the leading edge. In this research, a methodology to cool the endwall of the turbine blade by means of film cooling jets from the blade surface and the endwall is proposed. The cooling performance is investigated using the transient thermography method. CFD analysis is also conducted to investigate the phenomena occurring at the endwall and calculate the film cooling effectiveness.

Numerical Study of Heat Transfer in Novel Wavy Trailing Edge Design for Gas Turbine Airfoils

2019 ◽  
Author(s):  
Sarwesh Parbat ◽  
Li Yang ◽  
Minking Chyu ◽  
Sin Chien Siw ◽  
Ching-Pang Lee
Keyword(s):  
Heat Transfer ◽  
Steady State ◽  
Gas Turbine ◽  
Numerical Study ◽  
Turbine Blades ◽  
Suction Side ◽  
Inlet Temperature ◽  
Protective Film ◽  
Pressure Side ◽  
Trailing Edge

Abstract The strive to achieve increasingly higher efficiencies in gas turbine power generation has led to a continued rise in the turbine inlet temperature. As a result, novel cooling approaches for gas turbine blades are necessary to maintain them within the material’s thermal mechanical performance envelope. Various internal and external cooling technologies are used in different parts of the blade airfoil to provide the desired levels of cooling. Among the different regions of the blade profile, the trailing edge (TE) presents additional cooling challenges due to the thin cross section and high thermal loads. In this study, a new wavy geometry for the TE has been proposed and analyzed using steady state numerical simulations. The wavy TE structure resembled a sinusoidal wave running along the span of the blade. The troughs on both pressure side and suction side contained the coolant exit slots. As a result, consecutive coolant exit slots provided an alternating discharge between the suction side and the pressure side of the blade. Steady state conjugate heat transfer simulations were carried out using CFX solver for four coolant to mainstream mass flow ratios of 0.45%, 1%, 1.5% and 3%. The temperature distribution and film cooling effectiveness in the TE region were compared to two conventional geometries, pressure side cutback and centerline ejection which are widely used in vanes and blades for both land-based and aviation gas turbine engines. Unstructured mesh was generated for both fluid and solid domains and interfaces were defined between the two domains. For turbulence closer, SST-kω model was used. The wall y+ was maintained < 1 by using inflation layers at all the solid fluid interfaces. The numerical results depicted that the alternating discharge from the wavy TE was able to form protective film coverage on both the pressure and suction side of the blade. As a result, significant reduction in the TE metal was observed which was up to 14% lower in volume averaged temperature in the TE region when compared to the two baseline conventional configurations.

scholarly journals Prediction of Film Cooling Effectiveness of Steam

1982 ◽  
Author(s):  
Je-Chin Han ◽  
P. E. Jenkins
Keyword(s):  
Film Cooling ◽  
Turbine Blades ◽  
Three Dimensional ◽  
Operating Conditions ◽  
Air Cooling ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Gas Turbine Blades ◽  
Fluid Properties ◽  
Three Dimensional Models

The intent of this work is to show, analytically, that superheated steam can provide better film cooling than conventional air for gas turbine blades and vanes. Goldstein’s two-dimensional and Eckert’s three-dimensional models have been reexamined and modified in order to include the effects of thermal-fluid properties of foreign gas injection on the film cooling effectiveness. Based on the modified models, the computed results for steam film cooling effectiveness, showing an increase of 80 to 100 percent when compared with air cooling at the same operating conditions, are presented.

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