The Dual Action Gas Thrust Bearing—A New High Load Bearing Concept

1977 ◽  
Vol 99 (1) ◽  
pp. 89-94
Author(s):  
I. Etsion

The principle of utilizing hydrodynamic effects in diverging films for improving load capacity in gas thrust bearings is discussed. A new concept of dual action bearing based on that principle is described and analyzed. The potential of the new bearing is demonstrated both analytically for an infinitely long slider and by numerical solution for a flat sector shaped thrust bearing. It is shown that the dual action bearing can extend substantially the range of load carrying capacity in gas lubricated thrust bearings and improve their efficiency.

1959 ◽  
Vol 26 (3) ◽  
pp. 337-340
Author(s):  
C. F. Kettleborough

Abstract The problem of the stepped-thrust bearing is considered but, whereas normally volumetric continuity is assumed, the equations are solved assuming mass continuity; i.e., the variation of density is also considered as well as the effect of the stepped discontinuity on the load-carrying capacity and the coefficient of friction. Computed theoretical curves illustrate the importance of the density on the operation of this bearing and, in part, explain results already published.


2011 ◽  
Vol 133 (4) ◽  
Author(s):  
C. I. Papadopoulos ◽  
E. E. Efstathiou ◽  
P. G. Nikolakopoulos ◽  
L. Kaiktsis

This paper presents an optimization study of the geometry of three-dimensional micro-thrust bearings in a wide range of convergence ratios. The optimization goal is the maximization of the bearing load carrying capacity. The bearings are modeled as micro-channels, consisting of a smooth moving wall (rotor), and a stationary wall (stator) with partial periodic rectangular texturing. The flow field is calculated from the numerical solution of the Navier-Stokes equations for incompressible isothermal flow; processing of the results yields the bearing load capacity and friction coefficient. The geometry of the textured channel is defined parametrically for several width-to-length ratios. Optimal texturing geometries are obtained by utilizing an optimization tool based on genetic algorithms, which is coupled to the CFD code. Here, the design variables define the bearing geometry and convergence ratio. To minimize the computational cost, a multi-objective approach is proposed, consisting in the simultaneous maximization of the load carrying capacity and minimization of the bearing convergence ratio. The optimal solutions, identified based on the concept of Pareto dominance, are equivalent to those of single-objective optimization problems for different convergence ratio values. The present results demonstrate that the characteristics of the optimal texturing patterns depend strongly on both the convergence ratio and the width-to-length ratio. Further, the optimal load carrying capacity increases at increasing convergence ratio, up to an optimal value, identified by the optimization procedure. Finally, proper surface texturing provides substantial load carrying capacity even for parallel or slightly diverging bearings. Based on the present results, we propose simple formulas for the design of textured micro-thrust bearings.


Author(s):  
C. I. Papadopoulos ◽  
L. Kaiktsis ◽  
M. Fillon

The paper presents a detailed computational study of flow patterns and performance indices in a dimpled parallel thrust bearing. The bearing consists of eight pads; the stator surface of each pad is partially textured with rectangular dimples, aiming at maximizing the load carrying capacity. The bearing tribological performance is characterized by means of Computational Fluid Dynamics (CFD) simulations, based on the numerical solution of the Navier-Stokes and energy equations for incompressible flow. Realistic boundary conditions are implemented. The effects of operating conditions and texture design are studied for the case of isothermal flow. First, for a reference texture pattern, the effects of varying operating conditions, in particular minimum film thickness (thrust load), rotational speed and feeding oil pressure are investigated. Next, the effects of varying texture geometry characteristics, in particular texture zone circumferential/radial extent, dimple depth and texture density on the bearing performance indices (load carrying capacity, friction torque and friction coefficient) are studied, for a representative operating point. For the reference texture design, the effects of varying operating conditions are further investigated, by also taking into account thermal effects. In particular, adiabatic conditions and conjugate heat transfer at the bearing pad are considered. The results of the present study indicate that parallel thrust bearings textured by proper rectangular dimples are characterized by substantial load carrying capacity levels. Thermal effects may significantly reduce load capacity, especially in the range of high speeds and high loads. Based on the present results, favorable texture designs can be assessed.


2019 ◽  
Author(s):  
Udaya Pratap Singh

Purpose of the present theoretical investigation is to analyze the effects of surface roughness on the steady-state performance of stepped circular hydrostatic thrust bearings lubricated with non-Newtonian Rabinowitsch type fluids. Results for film pressure and load-carrying capacity have been plotted and analyzed on the basis of numerical results. To take the effects of surface roughness into account, Christensen theory of rough surface has been adopted. The expression for pressure gradient has been derived by means of the energy integral approach. This approach avoids the derivation of Reynolds’ equation. The numerical results for film pressure and load capacity have been obtained using Mathematica. It was observed that in comparison with smooth surfaces, dimensionless film pressure and load capacity is lower for longitudinal roughness and higher for circular roughness patterns with and the variations are significant. Load carrying capacity decreases with the increase of longitudinal roughness and, increases with the increase of circular roughness. Further, the effects of surface roughness and non-Newtonian lubricants are significant for larger values of inertia parameter. Because of the closeness of results to the experimental values, this study will be helpful in the design of circular hydrostatic thrust bearings.


2002 ◽  
Vol 124 (4) ◽  
pp. 874-877 ◽  
Author(s):  
Noah D. Manring ◽  
Robert E. Johnson ◽  
Harish P. Cherukuri

In this work, the operating sensitivity of the hydrostatic thrust bearing with respect to pressure-induced deformations will be studied in a stationary setting. Using the classical lubrication equations for low Reynold’s number flow, closed-form expressions are generated for describing the pressure distribution, the flow rate, and the load carrying capacity of the bearing. These expressions are developed to consider deformations of the bearing that result in either concave or convex shapes relative to a flat thrust surface. The impact of both shapes is compared, and the sensitivity of the flow rate and the load carrying capacity of the bearing with respect to the magnitude of the deformation is discussed. In summary, it is shown that all deformations increase the flow rate of the bearing and that concave deformations increase the load carrying capacity while convex deformations decrease this same quantity relative to a non-deformed bearing condition.


1974 ◽  
Vol 96 (3) ◽  
pp. 322-328 ◽  
Author(s):  
C. M. Rodkiewicz ◽  
J. C. Hinds ◽  
C. Dayson

The effect of varying the ratio of slider to pad temperature boundary conditions and the influence of varying inlet to outlet ratio of a plane infinitely wide slider bearing is examined. The lubricant is assumed to be incompressible and the variation of viscosity with temperature is taken into account. The nondimensionalized governing equations, transformed in terms of the stream function, are solved numerically. The results show that maintaining a lower slider temperature to pad temperature ratio causes an increase in the load carrying capacity of the bearing. A means of which advantage could be taken of this effect in the design of thrust bearings is suggested.


Author(s):  
F. A. Martin

Two slide chart design aids are developed for tilting pad thrust bearings in order ( a) to give guidance on load-carrying capacity, considering such limits as allowable oil film thickness and maximum pad temperature, and ( b) to enable the designer to estimate directly the total power loss in double thrust bearing assemblies. These slide charts (each consisting of two sheets) enable variables such as pad size, number of pads, oil specification, specific load, and collar speed to be considered individually. Thus the designer has a tool from which he can obtain a ‘feel’ for bearing performance and see at a glance the interplay between all the variables.


Author(s):  
X Wang ◽  
K Kato ◽  
K Adachi

It is known the friction of self-mated SiC in water strongly depends on the roughness of their contact surfaces, and a proper running-in process is the way to obtain low friction by smoothing the contact surfaces of SiC with tribochemical wear. In this paper, the running-in process of surface-contacted SiC (thrust-bearing-type contact) in water is studied experimentally. It is found the maximum running-in load has a large influence on the load-carrying capacity, which is measured as the critical load for the transition from hydrodynamic to mixed lubrication in this research. A multi-step loading running-in method is proposed to increase the load-carrying capacity of SiC thrust bearings working in water. Finally, the running-in process of a laser textured SiC surface is studied, the effect of the pore area ratio on the roughness of the run-in surface is reported, and the mechanism of the effect of micropores is discussed.


Author(s):  
C. I. Papadopoulos ◽  
E. E. Efstathiou ◽  
P. G. Nikolakopoulos ◽  
L. Kaiktsis

The paper presents an optimization study of the geometry of three-dimensional micro-thrust bearings, in a wide range of convergence ratios. The optimization goal is the maximization of the bearing load carrying capacity. The bearings are modeled as microchannels, consisting of a smooth moving wall (rotor), and a stationary wall (stator) with partial periodic rectangular texturing. The flow field is calculated from the numerical solution of the Navier-Stokes equations for incompressible isothermal flow; processing of the results yields the bearing load capacity and friction coefficient. The geometry of the textured channel is defined parametrically for several width-to-length ratios. Optimal texturing geometries are obtained by utilizing an optimization tool based on genetic algorithms, which is coupled to the CFD code. Here, the design variables define the bearing geometry and convergence ratio. To minimize the computational cost, a multi-objective approach is proposed, consisting in the simultaneous maximization of the load carrying capacity and minimization of the bearing convergence ratio. The optimal solutions, identified based on the concept of Pareto dominance, are equivalent to those of single-objective optimization problems at different convergence ratio values. The present results demonstrate that the characteristics of the optimal texturing patterns depend strongly on both the convergence ratio and the width-to-length ratio. Further, the optimal load carrying capacity increases at increasing convergence ratio, up to an optimal value, identified by the optimization procedure. Finally, proper surface texturing provides substantial load carrying capacity even for parallel or slightly diverging bearings. Based on the present results, we propose simple formulas for the design of textured micro-thrust bearings.


2019 ◽  
Vol 129 ◽  
pp. 1-4 ◽  
Author(s):  
Jun Cheng ◽  
Yuan Yu ◽  
Jie Guo ◽  
Shuai Wang ◽  
Shengyu Zhu ◽  
...  

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