Periodically Unsteady Flow in an Imbedded Stage of a Multistage, Axial-Flow Turbomachine

1979 ◽  
Vol 101 (1) ◽  
pp. 42-51 ◽  
Author(s):  
J. H. Wagner ◽  
T. H. Okiishi ◽  
G. J. Holbrook
Keyword(s):  
Order Approximation ◽  
Axial Flow ◽  
Data Interpretation ◽  
Rotor Blades ◽  
Wake Flow ◽  
Field Variation ◽  
Data Sampling ◽  
Action Sequence ◽  
Average Flow ◽  
Sampling Position

A periodic-average flow measurement technique involving a hot-wire sensor was used to measure the periodically unsteady velocity field in the first stage of a low-speed, multistage, axial-flow research compressor. In portions of the compressor annulus, the periodic-average velocity patterns for imbedded rotor and stator exit flows showed appreciable sequential variation with the systematically changed data sampling position of the rotor blades. Representative examples of periodic-average flow field variation with rotor blade sampling position in stop-action sequence are shown for various locations in the compressor. A simple, first-order approximation physical description of blade wake flow transport and interaction based on experimental data interpretation is proposed to organize and thus help understand the data obtained.

Influence of Leading Edge Fillet and Nonaxisymmetric Contoured Endwall on Turbine NGV Exit Flow Structure and Interactions With the Rim Seal Flow

2013 ◽  
Author(s):  
Özhan H. Turgut ◽  
Cengiz Camcı
Keyword(s):  
Flow Structure ◽  
Total Pressure ◽  
Guide Vane ◽  
Axial Flow ◽  
Leading Edge ◽  
Turbine Rotor ◽  
Rotor Blades ◽  
Constant Thickness ◽  
Computational Evaluation ◽  
Nozzle Guide

Three different ways are employed in the present paper to reduce the secondary flow related total pressure loss. These are nonaxisymmetric endwall contouring, leading edge (LE) fillet, and the combination of these two approaches. Experimental investigation and computational simulations are applied for the performance assessments. The experiments are carried out in the Axial Flow Turbine Research Facility (AFTRF) having a diameter of 91.66cm. The NGV exit flow structure was examined under the influence of a 29 bladed high pressure turbine rotor assembly operating at 1300 rpm. For the experimental measurement comparison, a reference Flat Insert endwall is installed in the nozzle guide vane (NGV) passage. It has a constant thickness with a cylindrical surface and is manufactured by a stereolithography (SLA) method. Four different LE fillets are designed, and they are attached to both cylindrical Flat Insert and the contoured endwall. Total pressure measurements are taken at rotor inlet plane with Kiel probe. The probe traversing is completed with one vane pitch and from 8% to 38% span. For one of the designs, area averaged loss is reduced by 15.06%. The simulation estimated this reduction as 7.11%. Computational evaluation is performed with the rotating domain and the rim seal flow between the NGV and the rotor blades. The most effective design reduced the mass averaged loss by 1.28% over the whole passage at the NGV exit.

Improvement of Stalling Characteristics of an Axial-Flow Fan by Radial-Vaned Air-Separators

2010 ◽  
Vol 132 (2) ◽  
Author(s):  
Nobuyuki Yamaguchi ◽  
Masayuki Ogata ◽  
Yohei Kato
Keyword(s):  
Solid Wall ◽  
Axial Flow ◽  
Internal Flow ◽  
Rotor Blades ◽  
Relative Location ◽  
Flow Conditions ◽  
Axial Flow Fan ◽  
Light Load ◽  
Stall Prevention ◽  
Air Separator

An improved construction of air-separator device, which has radial-vanes embedded within its inlet circumferential opening with their leading-edges facing the moving tips of the fan rotor-blades so as to scoop the tip flow, was investigated with respect to the stall-prevention effect on a low-speed, single-stage, lightly loaded, axial-flow fan. Stall-prevention effects by the separator layout, relative location of the separator to the rotor-blades, and widths of the openings of the air-separator inlet and exit were parametrically surveyed. As far as the particular fan is concerned, the device together with the best relative location has proved to be able to eliminate effectively the stall zone having existed in the original solid-wall characteristics, which has confirmed the promising potential of the device. Guidelines were obtained from the data for optimizing relative locations of the device to the rotor-blades, maximizing the stall-prevention effect of the device, and minimizing the axial size of the device for a required stall-prevention effect, at least for the particular fan and possibly for fans of similar light-load fans. The data suggest the changing internal flow conditions affected by the device conditions.

scholarly journals Aerodynamic Analysis of Multistage Turbomachinery Flows in Support of Aerodynamic Design

1999 ◽  
Author(s):  
John J. Adamczyk
Keyword(s):  
Unsteady Flow ◽  
Axial Flow ◽  
Operating Conditions ◽  
Design Environment ◽  
Cfd Simulations ◽  
Average Flow ◽  
Flow Models ◽  
Time Average ◽  
Semi Empirical ◽  
Future Work

This paper summarizes the state of 3D CFD based models of the time average flow field within axial flow multistage turbomachines. Emphasis is placed on models which are compatible with the industrial design environment and those models which offer the potential of providing credible results at both design and off-design operating conditions. The need to develop models which are free of aerodynamic input from semi-empirical design systems is stressed. The accuracy of such models is shown to be dependent upon their ability to account for the unsteady flow environment in multistage turbomachinery. The relevant flow physics associated with some of the unsteady flow processes present in axial flow multistage machinery are presented along with procedures which can be used to account for them in 3D CFD simulations. Sample results are presented for both axial flow compressors and axial flow turbines which help to illustrate the enhanced predictive capabilities afforded by including these procedures in 3D CFD simulations. Finally, suggestions are given for future work on the development of time average flow models.

Part-Span Application of Sweep and Lean at Turbine Blade Tips: A Low Speed Experimental Cascade Study

2010 ◽  
Author(s):  
Bhaskar Roy ◽  
Anoop Prajapati
Keyword(s):  
Performance Improvement ◽  
Turbine Blade ◽  
Axial Flow ◽  
Turbine Rotor ◽  
Rotor Blades ◽  
Pressure Surface ◽  
Wall Boundary Layer ◽  
Performance Reduction ◽  
Application Potential ◽  
End Wall

This study is aimed at exploring the possibility of aerodynamic performance improvement by providing part-span forward sweep and lean near the tip regions of axial flow turbine rotor blades. Such aerodynamic benefits may have application potential in the uncooled LPT blades. The curved forward sweep and curved lean have been provided to 25% of the blade span near the tip in cascade, Three sets of cascades of the same turbine airfoil have been studied — (i) straight blades, (ii) part span swept blades and (iii) part span leaned blades. The cascade results show that swept blade gives a recovery of 20–25% loss in blade performance near the tip region at 0° and 10° incidences. The swept and leaned blades suppress the Cp perturbations (as seen in straight blades) at 0° and at 10° incidences, on the suction surfaces of turbine blade cascades. Comparatively the leaned blades show blade unloading, largely on the pressure surface, which leads to some performance reduction. The wake loss study shows reduction in wake losses for swept turbine blade at near tip region. The end-wall boundary layer measurements across the open tips demonstrate some aerodynamic improvement, near the tip regions, for parts-span swept and leaned blades.

Effect of Annulus Flow Conditions on Turbine Rim Seal Ingestion

2019 ◽  
Author(s):  
Donato M. Palermo ◽  
Feng Gao ◽  
John W. Chew ◽  
Paul F. Beard
Keyword(s):  
Velocity Ratio ◽  
Axial Flow ◽  
Passive Scalar ◽  
External Flow ◽  
Rotor Blades ◽  
Flow Structures ◽  
Flow Conditions ◽  
Sealing Performance ◽  
Annulus Flow ◽  
The Mean

Abstract A systematic study of sealing performance for a chute style turbine rim seal using URANS methods is reported. This extends previous studies from a configuration without external flow in the main annulus to cases with a circumferentially uniform axial flow and vane generated swirling annulus flow (but without rotor blades). The study includes variation of the mean seal-to-rotor velocity ratio, main annulus-to-rotor velocity ratio, and seal clearance. The effects on the unsteady flow structures and the degree of main annulus flow ingestion into the rim seal cavity are examined. Sealing effectiveness is quantified by modeling a passive scalar, and the timescales for the convergence of this solution are considered. It has been found that intrinsic flow unsteadiness occurs in most cases, with the presence of vanes and external flow modifying, the associated flow structures and frequencies. Some sensitivities to the annulus flow conditions are identified. The circumferential pressure asymmetry generated by the vanes has a clear influence on the flow structure but does not lead to higher ingestion rates than the other conditions studied.

Compressor Surge in Gas Turbines and Blast Furnace Compressor Installations

1965 ◽  
Vol 87 (2) ◽  
pp. 193-196
Author(s):  
R. A. Strub ◽  
P. Suter
Keyword(s):  
Fatigue Failure ◽  
Gas Turbines ◽  
Axial Flow ◽  
Rotor Blades ◽  
Test Results ◽  
Dynamic Stresses ◽  
Compressor Surge ◽  
Bending Stresses ◽  
Flow Compressor ◽  
Measured Pressure

The character of different surge cycles is described, and the corresponding influence on the dynamic loading of the blades of axial flow compressors is discussed. It is shown that essentially fatigue is governed by the rapidity of loading or unloading of the blading. Test results from an experimental 4-stage axial flow compressor showed that the induced dynamic stresses in the blades, which reach about three times the steady gas bending stresses, can lead to fatigue failure. Reference is also made to previous surge tests carried out on a gas turbine installation, which indicate that a good correlation can be expected between the calculated and the measured pressure distribution. Mention is made of the fatigue failure of the rotor blades of an industrial compressor submitted to a long period of intense surging.

Numerical and Experimental Analyses for the Aerodynamic Design of High Performance Counter-Rotating Axial Flow Fans

2009 ◽  
Author(s):  
Leesang Cho ◽  
Hyunmin Choi ◽  
Seawook Lee ◽  
Jinsoo Cho
Keyword(s):  
High Performance ◽  
Incidence Angle ◽  
Flow Analysis ◽  
Axial Flow ◽  
Flow Fields ◽  
Rotor Blades ◽  
Design Parameters ◽  
Aerodynamic Design ◽  
Axial Fan ◽  
Experimental Analyses

A study was done on the numerical and experimental analyses for the aerodynamic design of high performance of the counter rotating axial fan (CRF). Front rotor and rear rotor blades of a counter rotating axial fan are designed using the simplified meridional flow analysis method with the radial equilibrium equation and the free vortex design condition, according to design requirements. The through-flow fields and the aerodynamic characteristics of the designed rotor blades are analyzed by the matrix method and the frequency domain panel method. Fan performance curves are measured by following the standard fan testing method, KS B 6311. Three-dimensional flow fields in the CRF are analyzed by using the prism type five-hole probe. Performance characteristics of a counter-rotating axial flow fan are estimated for the variation of design parameters such as the hub to tip ratio, the taper ratio and the solidity. The effect of the hub to tip ratio on the fan efficiency is significant compared with the effects of other design parameters such as the solidity and the taper ratio. The fan efficiency is peak at the hub to tip ratio of 0.4, which is almost same point for the front rotor efficiency and rear rotor efficiency. The magnitudes of the meridional and relative velocities on the front and rear rotors are increased with the radial direction from hub to tip. This results in the reverse pressure gradient at the blade leading edges of both the front rotor and the rear rotor. Axial velocities of the CRF, which are measured by the prism type five-hole probe, are gradually increased at the mean radius due to the flow contraction effect. At the hub region, axial velocity is gradually decreased due to the flow separation and the hub vortex compare with design results. This result induces the increment of the incidence angle and the diffusion factor of the front rotor and the rear rotor.

The Influence of Blade Number Ratio and Blade Row Spacing on Axial-Flow Compressor Stator Blade Dynamic Load and Stage Sound Pressure Level

1982 ◽  
Vol 104 (3) ◽  
pp. 633-641 ◽  
Author(s):  
H. E. Gallus ◽  
H. Grollius ◽  
J. Lambertz
Keyword(s):  
Sound Pressure Level ◽  
Sound Pressure ◽  
Dynamic Pressure ◽  
Axial Flow ◽  
Fixed Number ◽  
Pressure Level ◽  
Wake Flow ◽  
Pressure Probe ◽  
Blade Row ◽  
Stator Blade

In axial-flow turbomachines considerable dynamic blade loads and noise production occur as a result of the unsteady blade row interaction between rotor and stator blades. This paper presents results of midspan measurements of the dynamic pressure distribution on the stator blade surface (fixed number of blades) for various rotor-blade numbers and various axial clearances between rotor and stator. For this purpose, one stator blade had been provided with eleven semiconductor pressure transducers in the midspan section. Simultaneously, the sound pressure level was measured at two axial distances downstream of the stator by four condensator microphones distributed along the circumference in each of the two sections and mounted flush with the wall surface. The wake-flow distribution downstream of the rotor could be obtained by a rotating three-hole pressure probe. The results of the corresponding dynamic pressure-measurements and noise measurements are discussed and compared with results from theory.

Presentation of a Blade-Design Method for Axial-Flow Turbines, Including Design and Test Results of a Typical Axial-Flow Stage

1960 ◽  
Vol 82 (1) ◽  
pp. 19-26
Author(s):  
F. Baumgartner ◽  
R. Amsler
Keyword(s):  
Design Method ◽  
Axial Flow ◽  
Rate Of Change ◽  
Rotor Blades ◽  
Test Results ◽  
Blade Loading ◽  
Blade Row ◽  
Consistent Manner ◽  
The Mean ◽  
Typical Design

A method is presented to determine the shape of stationary nozzle blades and rotor blades for an axial-flow-type turbine in a generally consistent manner based on the concept of aerodynamic blade loading. The mean blade load is a typical design parameter which predominantly determines the blade curvature. It depends in particular on the rate of change of momentum across the blade row. By applying the design method, airfoil shapes are obtained which satisfy the momentum requirements regardless of what blade-load distribution is assumed as long as the mean blade load remains constant. A specific application of the design method is described and test data are presented which show that good agreement between design goal and test results was achieved.

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