Pressure Spikes in Elastohydrodynamically Lubricated Conjunctions

1988 ◽  
Vol 110 (2) ◽  
pp. 279-284 ◽  
Author(s):  
B. J. Hamrock ◽  
Ping Pan ◽  
Rong-Tsong Lee

The film thickness, pressure, and flow in elastohydrodynamically lubricated conjunctions were calculated for a line contact. The main focus of the study was to get a better understanding of why a pressure spike exists in elastohydrodynamically lubricated conjunctions. Various combinations of viscous or isoviscous and compressible or incompressible situations were studied for a wide range of loads. The basic parameters were pressure, pressure gradient, film shape, and flow. It was found that the major factor causing the pressure spike to occur was the viscosity.

1986 ◽  
Vol 108 (3) ◽  
pp. 411-419 ◽  
Author(s):  
L. G. Houpert ◽  
B. J. Hamrock

The film thicknesses and pressures in elastohydrodynamically lubricated contacts have been calculated for a line contact by using an improved version of Okamura’s approach. The new approach allows for lubricant compressibility, the use of Roelands viscosity, a general mesh (nonconstant step), and accurate calculations of the elastic deformations. The new approach is described, and the effects on film thickness, pressure, and pressure spike of each of the improvements are discussed. Successful runs have been obtained at high pressure (to 4.8 GPa) with low CPU times.


2012 ◽  
Vol 134 (1) ◽  
Author(s):  
M. Masjedi ◽  
M. M. Khonsari

Three formulas are derived for predicting the central and the minimum film thickness as well as the asperity load ratio in line-contact EHL with provision for surface roughness. These expressions are based on the simultaneous solution to the modified Reynolds equation and surface deformation with consideration of elastic, plastic and elasto-plastic deformation of the surface asperities. The formulas cover a wide range of input and they are of the form f(W, U, G, σ¯, V), where the parameters represented are dimensionless load, speed, material, surface roughness and hardness, respectively.


This paper reports the first formal asymptotic solution to the line contact problem of elastohydrodynamic lubrication (EHL), a fundamental problem describing the elastic deformation of lubricated rolling elements such as roller bearings, gear teeth and other contacts of similar geometry. The asymptotic régime considered is that of small λ , a dimensionless parameter proportional to rolling speed, viscosity and the elastic modulus. The solution is shown to possess four regions: a zone where the lubricating film is both thin and slowly narrowing and which is closely related to the contact area that occurs in the absence of lubricant, an upstream inlet zone of low pressure, and two thin layers on either side of the contact zone. The solutions in the first two just-mentioned zones are given by simple analytical expressions. The solutions in the two thin layers are obtained from two universal functions obtained by Bissett & Spence ( Proc. R. Soc. Lond . A 424, 409 (1989)). Although these two functions, related to the local film thickness, are obtained by numerical techniques by Bissett & Spence, it should be emphasized that all cases in the asymptotic régime considered are hereby solved definitively without recourse to further computation. Although some features of this structure have been suggested by other solution approaches, generally, these are numerical or ad hoc approximations. See the texts by Johnson ( Contact Mechanics , pp. 328 (1985)) and Dowson & Higginson ( Elasto-hydrodynamic lubrication (1977)), this work provides a formal mathematical basis for understanding most of the principal features of EHL. The solution provides a simple formula for minimum film thickness and displays the sharp narrowing of the lubricating film in the thin layer near the exit. In the basic asymptotic solution provided here, the dimensionless pressure-viscosity coefficient, α , is assumed to be O (1), and in this parameter régime, no pressure spike will occur. By comparing with the work of Hooke ( J. mech. Engng Sci . 19(4), 149 (1977)), we can show that an incipient pressure spike occurs when α becomes as large as O ( λ -1/5 ). However, asymptotic solutions in this latter parameter régime require new numerical solutions for each case of interest and are not pursued here.


A semi-analytic approach is presented for the elastohydrodynamic lubrication problem of two cylinders in line contact. The model takes account of the effects of elastic deformation and piezo-viscosity in the transition region (the area of parameter space where the pressure spike emerges and develops). Following Poritsky, pressure and displacement are expressed as Chebyshev series and Fejér’s method is used to deal with the sharp crease in the film shape that is a feature of piezoviscous contacts. It is shown that the film thickness depends solely upon two non-dimensional parameters and can be accurately represented by an equation of the form: H = a 0 g 3 a 1 g 1 + a 2 g 3 a 3 , where the a i = 0, 1, 2, 3) are constant coefficients. Important features of this Chebyshev series method include accurate representations for the emerging pressure spike and the associated sharp crease in the film shape together with film thickness predictions which smoothly link those areas of parameter space on either side of the transition region.


1987 ◽  
Vol 109 (4) ◽  
pp. 659-663 ◽  
Author(s):  
M. O. A. Mokhtar ◽  
A. A. Abdel Ghany

This part is a complimentary work to a previously published work on EHD lubrication behavior under pure sliding and combined rolling and sliding situations. In order to cover all aspects of EHD lubrication, the experimental work has been herein extended to present the results attained when two disks describe a pure rolling motion. A wide range of loads and speeds has been applied to the contacting disks under EHD regimes. The recorded pressure values and distribution confirm the existence of a second peak (spike) near the exit of the contact zone also under pure rolling situation. The spike has a value higher than maximum Hertzian pressure. A local constriction of oil film profile to identify the minimum EHD film thickness at trailing (exit) end of the film is observed to be nearby the location of the pressure spike. The results, compared to theoretical predictions, concluded that under pure rolling conditions, any increase in the applied load results in a corresponding increase in the developed pressure while a noticeable reduction in the minimum film thickness is recorded with decreasing rolling speeds.


2013 ◽  
Vol 2013 ◽  
pp. 1-7
Author(s):  
Vincenzo Petrone ◽  
Adolfo Senatore ◽  
Vincenzo D'Agostino

This paper presents the application of an improved Yasutomi correlation for lubricant viscosity at high pressure in a Newtonian elastohydrodynamic line contact simulation. According to recent experimental studies using high pressure viscometers, the Yasutomi pressure-viscosity relationship derived from the free-volume model closely represents the real lubricant piezoviscous behavior for the high pressure typically encountered in elastohydrodynamic applications. However, the original Yasutomi correlation suffers from the appearance of a zero in the function describing the pressure dependence of the relative free volume thermal expansivity. In order to overcome this drawback, a new formulation of the Yasutomi relation was recently developed by Bair et al. This new function removes these concerns and provides improved precision without the need for an equation of state. Numerical simulations have been performed using the improved Yasutomi model to predict the lubricant pressure-viscosity, the pressure distribution, and the film thickness behavior in a Newtonian EHL simulation of a squalane-lubricated line contact. This work also shows that this model yields a higher viscosity at the low-pressure area, which results in a larger central film thickness compared with the previous piezoviscous relations.


1971 ◽  
Vol 93 (3) ◽  
pp. 349-361 ◽  
Author(s):  
L. D. Wedeven ◽  
D. Evans ◽  
A. Cameron

Elastohydrodynamic oil film measurements for rolling point contact under starvation conditions are obtained using optical interferometry. The experimental measurements present a reasonably clear picture of the starvation phenomenon and are shown to agree with theoretical predictions. Starvation inhibits the generation of pressure and, therefore, reduces film thickness. It also causes the overall pressure, stress, and elastic deformation to become more Hertzian. Additional experiments using interferometry illustrate: the cavitation pattern, lubricant entrapment, grease lubrication, ball spin, and edge effects in line contact.


1989 ◽  
Vol 111 (2) ◽  
pp. 246-251 ◽  
Author(s):  
Ping Pan ◽  
B. J. Hamrock

The film thickness and pressure in elastohydrodynamically lubricated conjunctions have been evaluated numerically for a rather complete range of operating parameters (dimensionless load, speed, and materials parameters) normally experienced in practical applications. From the film thickness and pressure throughout the conjunction a number of performance parameters were evaluated. By curve fitting the data, formulas were obtained that allow easy evaluation of the amplitude and location of the pressure spike, the minimum and central film thicknesses, the value of ρeHe, and the center of pressure.


2014 ◽  
Vol 592-594 ◽  
pp. 1371-1375
Author(s):  
Nitesh Talekar ◽  
Punit Kumar

Consideration of surface roughness in steady state EHL line contact is the first step towards understanding the lubrication of rough surface problem. Current paper investigates the use of sinusoidal waviness in the contact; more precisely it gives performance of real fluid in EHL line contact. The effect of various parameters like rolling velocity (U) and maximum Hertzian pressure (ph) on surface roughness by using properties of linear and exponential piezo-viscosity is taken into consideration to evaluate behavior of pressure distribution of load carrying fluid film and film thickness. Full isothermal, Newtonian simulation of EHL problem gives described effects. Spiking or fluctuation of pressure and film thickness curves is expected to show presence of irregularities on the surface chosen and amount of fluctuation depends on certain parameters and intensity of irregularities present. Rolling side domain of-4.5 ≤ X ≤ 1.5 with grid size ∆X=0.01375 is selected. A computer code is developed to solve Reynolds equation, which governs the generation of pressure in the lubricated contact zone is discritized and solved along with load balance equation using Newton-Raphson technique.


2011 ◽  
Vol 301 (1) ◽  
pp. H48-H60 ◽  
Author(s):  
Michael J. Davis ◽  
Elaheh Rahbar ◽  
Anatoliy A. Gashev ◽  
David C. Zawieja ◽  
James E. Moore

Secondary lymphatic valves are essential for minimizing backflow of lymph and are presumed to gate passively according to the instantaneous trans-valve pressure gradient. We hypothesized that valve gating is also modulated by vessel distention, which could alter leaflet stiffness and coaptation. To test this hypothesis, we devised protocols to measure the small pressure gradients required to open or close lymphatic valves and determine if the gradients varied as a function of vessel diameter. Lymphatic vessels were isolated from rat mesentery, cannulated, and pressurized using a servo-control system. Detection of valve leaflet position simultaneously with diameter and intraluminal pressure changes in two-valve segments revealed the detailed temporal relationships between these parameters during the lymphatic contraction cycle. The timing of valve movements was similar to that of cardiac valves, but only when lymphatic vessel afterload was elevated. The pressure gradients required to open or close a valve were determined in one-valve segments during slow, ramp-wise pressure elevation, either from the input or output side of the valve. Tests were conducted over a wide range of baseline pressures (and thus diameters) in passive vessels as well as in vessels with two levels of imposed tone. Surprisingly, the pressure gradient required for valve closure varied >20-fold (0.1–2.2 cmH2O) as a passive vessel progressively distended. Similarly, the pressure gradient required for valve opening varied sixfold with vessel distention. Finally, our functional evidence supports the concept that lymphatic muscle tone exerts an indirect effect on valve gating.


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