An Inverse Solution to the Point Contact EHL Problem Under Heavy Loads

1987 ◽  
Vol 109 (3) ◽  
pp. 432-436 ◽  
Author(s):  
K. P. Hou ◽  
D. Zhu ◽  
S. Z. Wen

A set of computational results of the point contact EHL problem under heavily loaded condition is presented in this paper, and the numerical scheme for the inverse solution of the Reynolds Equation is developed. By using a deformation matrix to calculate the local elastic deformation and its inverse matrix to modify the pressure distribution, both the convergence and the stability of the numerical method are satisfactory. The examples of calculation adopted have been extended from Hamrock and Dowson’s cases into the operating region of heavy load. The results obtained have shown the effects of speed, load, and choice of materials on the film thickness, and have proved Hamrock and Dowson’s formulae for estimating film thicknesses to be accurate under heavily loaded condition.

1981 ◽  
Vol 103 (4) ◽  
pp. 539-546 ◽  
Author(s):  
H. P. Evans ◽  
R. W. Snidle

The paper describes a technique for solving the inverse lubrication problem under point contact elastohydrodynamic conditions, i.e. the calculation of a film thickness and shape corresponding to a given hydrodynamic pressure distribution by an inverse solution of Reynolds’ equation. The effect of compressibility and influence of pressure upon viscosity are included in the analysis. The technique will be of use in solving the point contact elastohydrodynamic lubrication problem at heavy loads.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Mohamed Abd Alsamieh

Purpose The purpose of this paper is to study the behavior of a single ridge passing through elastohydrodynamic lubrication of point contacts problem for different ridge shapes and sizes, including flat-top, triangular and cosine wave pattern to get an optimal ridge profile. Design/methodology/approach The time-dependent Reynolds’ equation is solved using Newton–Raphson technique. Several shapes of surface feature are simulated and the film thickness and pressure distribution are obtained at every time step by simultaneous solution of the Reynolds’ equation and film thickness equation, including elastic deformation. Film thickness and pressure distribution are chosen to be the criteria in the comparisons. Findings The geometrical characteristics of the ridge play an important role in the formation of lubricant film thickness profile and the pressure distribution through the contact zone. To minimize wear, friction and fatigue life, an optimal ridge profile should have smooth shape with small ridge size. Obtained results are compared with other published numerical results and show a good agreement. Originality/value The study evaluates the performance of different surface features of a single ridge with different shapes and sizes passing through elastohydrodynamic of point contact problem in relation to film thickness and pressure profile.


1988 ◽  
Vol 110 (3) ◽  
pp. 467-476 ◽  
Author(s):  
L. A. Abdel-Latif

Huge thrust bearings with centrally pivoted and tilted pads operating under heavy loads are analzyed using the (thermoelastohydrodynamic) TEHD-theory. The Reynolds equation, the energy equation of the oil film, and the heat conduction equation of the bearing, all are coupled with the deflection equation and solved simultaneously in order to determine the bearing characteristic values. The first three equations are transformed by means of finite difference method and the last equation is solved using the method of Ritz-Galerkin. Based on successive approximation method a new iterative scheme is presented to apply the heavy load incrementally which provides a successful convergence of the equation system. In order to find the equilibrium state of the pad, another iterative scheme based on a controlled change of the pad tilts is applied. The tilts are changed as a function of the offset of the hydrodynamic resultant force from the pivot location. It is proved that the new scheme is quite efficient in successful convergence of the equation system and in saving CPU time.


2007 ◽  
Vol 353-358 ◽  
pp. 796-800
Author(s):  
Xiao Wang ◽  
Jian Li ◽  
Wei Chen ◽  
Lan Cai ◽  
Jian Ying Zhu

Fabricating surfaces with controlled micro-geometry may be an effective approach to improved tribological performance. In this paper, the effect of laser surface micro-mesh texturing on the tribological performance is investigated theoretically with numerical solution of EHL point contact. In the theoretical model, the Reynolds equation is used as the governing equation. Well controlled micro-mesh texturing is described in film thickness equation. By Full Multi-Grid (FMG) method, the solutions of film thickness profile and pressure distribution map are present over a wide range of texturing parameters. The influence of width, depth and orientation of mesh texturing on the friction coefficient is analyzed. Result shows that, the film thickness profile and pressure distribution are sensitive to the parameters of micro-mesh texturing. The curve result of friction coefficient under two load conditions indicated that the parameters of mesh are key factor for texturing design. Solutions demonstrate the ability of numerical simulation on the design and optimization of surface mesh texturing.


A method of solving the elastohydrodynamic point contact problem at heavy loads is presented. Earlier solutions based upon straightforward iterative techniques have been restricted to relatively light loads. The present method makes use of the inverse solution of the two-dimensional Reynolds equation and is similar in principle to the well known line contact elastohydrodynamic solution of Dowson and Higginson. The method is applicable to the heavily loaded point contacts found in engineering practice. Material combinations of steel–glass and steel–steel have been considered and results have been obtained at maximum Hertzian pressures of 0.7 GPa and 1.4 GPa respectively. Solutions are presented showing the effect of speed and the influence of the pressure coefficient of viscosity of the lubricant on film thickness and pressure distributions at these heavy loads.


1971 ◽  
Vol 93 (3) ◽  
pp. 349-361 ◽  
Author(s):  
L. D. Wedeven ◽  
D. Evans ◽  
A. Cameron

Elastohydrodynamic oil film measurements for rolling point contact under starvation conditions are obtained using optical interferometry. The experimental measurements present a reasonably clear picture of the starvation phenomenon and are shown to agree with theoretical predictions. Starvation inhibits the generation of pressure and, therefore, reduces film thickness. It also causes the overall pressure, stress, and elastic deformation to become more Hertzian. Additional experiments using interferometry illustrate: the cavitation pattern, lubricant entrapment, grease lubrication, ball spin, and edge effects in line contact.


2012 ◽  
Vol 516-517 ◽  
pp. 1877-1880
Author(s):  
Zhi Tao Wang ◽  
Shu Ying Li ◽  
Xiao Xia Huang ◽  
Tie Lei Li

Based on modular modeling idea, the modular model of marine generation system was set by the technology of systematic simulation. One set of simulation models of marine gas turbine generation system was generated. Results show that flywheel energy storage device can enhance the stability of power grid and play a better role in making marine gas turbine generation system stable under heavy load fluctuations.


Author(s):  
Eduardo de la Guerra Ochoa ◽  
Javier Echávarri Otero ◽  
Enrique Chacón Tanarro ◽  
Benito del Río López

This article presents a thermal resistances-based approach for solving the thermal-elastohydrodynamic lubrication problem in point contact, taking the lubricant rheology into account. The friction coefficient in the contact is estimated, along with the distribution of both film thickness and temperature. A commercial tribometer is used in order to measure the friction coefficient at a ball-on-disc point contact lubricated with a polyalphaolefin base. These data and other experimental results available in the bibliography are compared to those obtained by using the proposed methodology, and thermal effects are analysed. The new approach shows good accuracy for predicting the friction coefficient and requires less computational cost than full thermal-elastohydrodynamic simulations.


1992 ◽  
Vol 114 (1) ◽  
pp. 181-185 ◽  
Author(s):  
K. To̸nder

A new lubrication concept is presented, Deep Disconnected Cavities. It differs from the lubrication of microcavities, previously treated by other authors, by the deepness of the cavities. The validity of Reynolds’ equation and nonturbulent conditions are assumed. By a Taylor expansion scheme, it is shown that the roughness effects are expressible in terms of roughness factors modifying the Reynolds equation, similar to those proposed by Patir and Cheng (1978). Unlike those established for ordinary roughness, the DDC factors are independent of local film thickness and roughness amplitude (cavity depth), and may therefore be used to modify standard hydro-dynamic parameters. By a different mathematical approach, involving upper and lower bounds on the various hydrodynamic quantities, it is found that Reynolds’ equation and all the other hydrodynamic expressions may be written just as for smooth surfaces, with the following modifications: 1. The film thickness should be expressed by the minimum gap function, and not by the mean gap function. 2. There are, in general, three effective viscosities, lower than the physical one, two of which are associated with the x and y directions respectively and appear in the modified Reynolds equation as well as in the flow terms. The third one appears only in the expression for shear stress.


1982 ◽  
Vol 104 (3) ◽  
pp. 365-375 ◽  
Author(s):  
C. Cusano ◽  
L. D. Wedeven

The effects of artificially-produced dents and grooves on the elastohydrodynamic (EHD) film thickness profile in a sliding point contact are investigated by means of optical interferometry. The defects, formed on the surface of a highly polished ball, are held stationary at various locations within and in the vicinity of the contact region while the disk is rotating. It is shown that the defects, having a geometry similar to what can be expected in practice, can dramatically change the film thickness which exists when no defects are present in or near the contact. This change in film thickness is mainly a function of the position of the defects in the inlet region, the geometry of the defects, the orientation of the defects in the case of grooves, and the depth of the defect relative to the central film thickness.


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