The Prediction of Flow Through Leading Edge Holes in a Film Cooled Airfoil With and Without Inserts

1985 ◽  
Vol 107 (1) ◽  
pp. 92-98 ◽  
Author(s):  
E. S. Tillman ◽  
E. O. Hartel ◽  
H. F. Jen

A method for predicting cooling air flow rates using tests on cylindrical models of typical turbine blade leading edges has been extended to include blades with inserts and blades with reversed-angled holes. When an insert is used, the pressure loss across the insert can be determined from flow tests and added to other losses in the flow path to determine cooling flow rates. Calculated and experimentally determined flow rates are compared with good agreement. The second experiment was performed to determine internal loss coefficients for reverse-angled holes oriented so the flow makes a reverse turn to enter the holes. The reversed flow case produced significantly greater internal loss coefficients than when the same holes were oriented in the direction of flow. These results were used to predict flow from arrays of reverse- angled holes and from a cylinder containing both reverse-angled holes and nonreversed holes. In all cases, good agreement was found between predicted and measured flow rates.

Author(s):  
Hojin Ahn ◽  
Burhan Gul ◽  
Yavuz Sahin ◽  
Onur Hartoka

The condensation of steam in the presence of air has been investigated experimentally in the cross-flow flat-plate single-channel condenser. In particular, the condensation efficiency which is defined by the ratio of heat released during the condensation process (the amount of latent heat) to the total heat extracted from the mixture of vapor and non-condensable gas (the sum of latent and sensible heats) is examined as a function of the air-steam mixture temperature and humidity at inlet and the flow rates of the air-steam mixture and cooling air. The preliminary results are obtained with the operating condition of the air-steam mixture flow at 70°C and 80, 85 and 90% relative humidity at inlet. The most notable result is that the condensation efficiency evidently decreases with the increase of the cooling air flow rate. With both mixture and cooling flow rates kept constant, the condensation efficiency increases, as expected, with the increasing air-steam mixture humidity at the inlet. On the other hand, the air-steam mixture flow rate appears to have little effect on the condensation efficiency.


Author(s):  
A.C. Fox ◽  
T.W. Clyne

Abstract A simple test procedure, based on steady state flow through a membrane, has been developed for measurement of the gas permeability of specimens over a range of temperature. The reliability of this equipment has been verified by testing solid disks containing single perforations and comparing the measured flow rates with those expected on the basis of laminar flow. Coatings of yttria-stabilised zirconia have been produced by plasma spraying in vacuum and in air. The specific permeability of these coatings has been measured at temperatures ranging up to 600°C, using hydrogen gas. It has been found that permeability is increased for coatings produced with longer stand-off distances and at higher pressures. Porosity levels have been measured using densitometry and microstructural features have been examined using SEM. A model has been developed for prediction of the permeability from such microstructural features, based on percolation theory. Agreement between predicted and measured permeabilities is good, although it is clear that more comprehensive data are needed in order to validate the model systematically.


2005 ◽  
Vol 127 (3) ◽  
pp. 609-618 ◽  
Author(s):  
W. W. Ranson ◽  
K. A. Thole ◽  
F. J. Cunha

Traditional cooling schemes have been developed to cool turbine blades using high-pressure compressor air that bypasses the combustor. This high-pressure forces cooling air into the hot main gas path through seal slots. While parasitic leakages can provide a cooling benefit, they also represent aerodynamic losses. The results from the combined experimental and computational studies reported in this paper address the cooling benefit from leakage flows that occur along the platform of a first stage turbine blade. A scaled-up, blade geometry with an upstream slot, a mid-passage slot, and a downstream slot was tested in a linear cascade placed in a low-speed wind tunnel. Results show that the leakage flow through the mid-passage gap provides only a small cooling benefit to the platform. There is little to no benefit to the blade platform that results by increasing the coolant flow through the mid-passage gap. Unlike the mid-passage gap, leakage flow from the upstream slot provides good cooling to the platform surface, particularly in certain regions of the platform. Relatively good agreement was observed between the computational and experimental results, although computations overpredicted the cooling.


2005 ◽  
Vol 127 (1) ◽  
pp. 110-116 ◽  
Author(s):  
Kenji Oka ◽  
Hidesato Ito¯

The loss coefficients for smooth, sharp-edged tees of circular cross-section with the area ratio of 11.44 were determined experimentally for five branch angles which ranged from 45 deg to 135 deg giving special consideration to all configurations of flow through the tees. The Reynolds number, in the leg carrying the combined flow, was kept to a constant value, i.e., 105 for the branch pipe and 3×104 for the main pipe, respectively. The equations for loss coefficients developed from the continuity, energy, and momentum principles give good agreement with the experimental results for tees with large area ratios provided that correction factors are introduced. The correction factors were determined by the analysis of the experimental data with the relative uncertainties from 0.9 to 3.3% according to the configurations of flow. The results constitute a useful guide to the determination of the loss coefficients for tees with large area ratios.


Author(s):  
Aaron J. Knobloch ◽  
Joell R. Hibshman ◽  
George Wu ◽  
Rich Saia

This study summarizes a fundamental investigation of flow through an array of silicon micromachined rectangular slots. The purpose of the study is to evaluate the effect of entrance pressure, flow area, orifice thickness, slot length, and slot width of the orifice on flow rate. These orifices were fabricated using a simple frontside through wafer DRIE process on a 385 μm thick wafer and wafer bonding to create thicker orifices. The dies were then packaged as part of a TO8 can and flow tested. To complement the results of this experimental work, two simple flow models were developed to predict the effect of geometrical and entrance conditions on the flow rate. These models were based on macroscale assumptions that were not necessarily true in the case of thin orifices. One relationship was based on Pouiselle flow which assumes fully developed flow conditions. Calculation of the entry length required for fully developed flow indicate that in the low Reynolds Number regime (32-550) evaluated, the entry flow development requires 2-8 times the thickness of the thickest orifices used for this study. Therefore, calculations of orifice flow based on a Pouiselle model are an overestimate of the actual measured flow rates. Another model examined typical orifice relationships using head loss at the entrance and exit of the slots did not accurately capture the particular flow rates since it overestimated the expansion or constriction losses. A series of experiments where the pressure was varied between 75 and 1000 Pa were performed. A comparison of the Pouiselle flow solution with experimental results was made which showed that the Pouiselle flow model overpredicts the flow rates and more specifically, the effect of width on the flow rates. The results of these tests were used to develop a transfer function which describes the dependence of flow rate on orifice width, thickness, length, and inlet pressure.


2001 ◽  
Author(s):  
K. Johan A. Westin ◽  
Kenneth S. Breuer ◽  
Chang-Hwan Choi ◽  
Peter Huang ◽  
Zhiqiang Cao ◽  
...  

Abstract An experimental set-up for pressure driven liquid flow through microchannels have been designed and tested. The flow rate is determined by tracking the free liquid surface in a precision bore hole using a laser distance meter. Measurements of the flow rate through silicon microchannels with a height of less than 0.9 μm show good results for Newtonian fluids (silicon oil, ethanol) at flow rates as low as 0.2 nl/s. The experimental results are also in very good agreement with predictions based on laminar channel flow using no-slip boundary conditions, indicating that standard macroscopic assumptions are still valid for these fluids under these conditions. However, experiments with aqueous solutions show anomalies in the form of unexpectedly low flow rates and time dependent variations. Possible explanations to these observations are discussed.


2014 ◽  
Vol 137 (3) ◽  
Author(s):  
Christian Binder ◽  
Mats Kinell ◽  
Esa Utriainen ◽  
Daniel Eriksson ◽  
Mehdi Bahador ◽  
...  

The cooling air flow in a gas turbine is governed by the flow through its internal passages and controlled by restrictors such as circular orifices. If the cooling air flow is incorrectly controlled, the durability and mechanical integrity of the whole turbine may be affected. Consequently, a good understanding of the orifices in the internal passages is important. This study presents experimental results for a range of pressure ratios and length-to-diameter ratios common in gas turbines including even very small pressure ratios. Additionally, the chamfer depth at the inlet was also varied. The results of the chamfer depth variation confirmed its beneficial influence on decreasing pressure losses. Moreover, important effects were noted when varying more than one parameter at a time. Besides earlier mentioned hysteresis at the threshold of choking, new phenomena were observed, e.g., a rise of the discharge coefficient for certain pressure and length-to-diameter ratios. A correlation for the discharge coefficient was attained based on the new experimental data with a generally lower error than previous studies.


2011 ◽  
Vol 133 (4) ◽  
Author(s):  
G. M. Laskowski ◽  
R. S. Bunker ◽  
J. C. Bailey ◽  
G. Ledezma ◽  
S. Kapetanovic ◽  
...  

A computational model has been developed to study the mechanisms responsible for hot gas ingestion into the wheel-space cavity of a stationary high pressure turbine (HPT) cascade rig. Simulations were undertaken for the stationary rig described by Bunker et al. (2009, “An Investigation of Turbine Wheelspace Cooling Flow Interactions With a Transonic Hot Gas Path—Part I: Experimental Measurements,” ASME Paper No. GT2009-59237) in a companion paper. The rig consists of five vanes, a wheel-space cavity, and five cylinders that represent the blockage due to the leading edge of the rotor airfoils. The experimental program investigated two cylinder diameters and three clocking positions for a nominal coolant flow rate. Comparisons are made between the computed and measured flow-fields for the smaller of the two cylinders. It is demonstrated that the circumferential variation of pressure established by the vane wake and leading edge bow wave results in an unstable shear layer over the rim seal axial gap (trench) that causes hot gases to ingest for a nominal coolant flow. Steady-state computational fluid dynamics (CFD) simulations did not capture this effect and it was determined that an unsteady analysis was required in order to match the experimental data. Favorable agreement is noted between the time-averaged computed and measured pressure distributions in the circumferential direction both upstream and downstream of the trench, as well as within the trench itself. Furthermore, it is noted that time-averaged buffer cavity effectiveness agrees to within 5% of the experimental data for the cases studied. The validated CFD model is then used to simulate the effect of rotation by rotating the cylinders and disk at rotational rate that scales with a typical engine. A sliding mesh interface is utilized to communicate data between the stator and rotor domains. The stationary cases tend to ingest past the first angel-wing for a nominal coolant flow condition, whereas the effect of rotation helps pressurize the cavity and is responsible for preventing hot gas from entering the buffer cavity.


Author(s):  
W. W. Ranson ◽  
K. A. Thole ◽  
F. J. Cunha

Traditional cooling schemes have been developed to cool turbine blades using high-pressure compressor air that bypasses the combustor. This high pressure forces cooling air into the hot main gas path through seal slots. While parasitic leakages can provide a cooling benefit, they also represent aerodynamic losses. The results from the combined experimental and computational studies reported in this paper address the cooling benefit from leakage flows that occur along the platform of a first stage turbine blade. A scaled-up, blade geometry with an upstream slot, a mid-passage slot, and a downstream slot was tested in a linear cascade placed in a low speed wind tunnel. Results show that the leakage flow through the mid-passage gap provides only a small cooling benefit to the platform. There is little to no benefit to the blade platform that results by increasing the coolant flow through the mid-passage gap. Unlike the mid-passage gap, leakage flow from the upstream slot provides good cooling to the platform surface, particularly in certain regions of the platform. Relatively good agreement was observed between the computational and experimental results although computations overpredicted the cooling.


2013 ◽  
Vol 732-733 ◽  
pp. 581-584
Author(s):  
Qiang Wang ◽  
Fan Wang ◽  
Qi Wang ◽  
Feng Zhen Liu

Cooling rate is an important evaluation index of pressure pre-cooling effect for fruits and vegetables. Experimental device of pressure pre-cooling for fruits and vegetables has been established. Pre-cooling process of golden pears has been tested. The key parameters which affected pressure pre-cooling 7/8 cooling time of golden pears such as different air flow rates, different shapes and sizes of vent hole and arrange form have been analyzed. The results show that it is better that cooling air flow rate is between 1.5 m/s and 2 m/s. Ellipse vent hole shape is the best vent hole style and key-groove vent hole is the worst. The cooling rate of stagger array form is faster than the parallel array form.


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