Fluid-Elastic Instability of Rotated Square Array U-Tubes in Air-Water Flow

2009 ◽  
Vol 131 (4) ◽  
Author(s):  
In-Cheol Chu ◽  
Heung June Chung ◽  
Chang Hee Lee

Fluid-elastic instability characteristics of a U-tube bundle were experimentally investigated in air-water two-phase flow. A total of 39 U-tubes were arranged in a rotated square array with a pitch-to-diameter ratio of 1.633. Vibration responses of four U-tubes were measured with three-axis accelerometers. Two sets of experiments were performed to investigate the onset of fluid-elastic instability, and the damping and hydrodynamic mass of the U-tube. The experiments were performed for a void fraction of 70–95%. Fluid-elastic instability was clearly observed in an out-of-plane mode vibration. The effect of a primary side flow on the vibration of U-tube was investigated separately. The damping ratio of the present U-tube was higher than the damping ratio of the cantilever tubes in the literature. The hydrodynamic mass of the U-tube was generally in accordance with the hydrodynamic mass of the cantilever tubes in the literature. The instability constant (K) of the Connors equation was assessed with a simplified effective gap velocity, and the fluid-elastic instability constant was 8.5.

Author(s):  
In-Cheol Chu ◽  
Heung June Chung ◽  
Chang Hee Lee ◽  
Hyung Hyun Byun ◽  
Moo Yong Kim

In the present study, a series of experiments have been performed to investigate a fluid-elastic instability of a nuclear steam generator U-tube bundle in an air-water two-phase flow condition. A total of 39 U-tubes are arranged in a rotated square array with a pitch-to-diameter ratio of 1.633. The diameter and other geometrical parameters of U-bend region are the same to those of an actual steam generator, but the vertical length of U-tubes are reduced to 2-span in contrast to 9-span of an actual steam generator. The following parameters were experimentally measured to evaluate a fluid-elastic instability of U-tube bundles in a two-phase flow: a general tube vibration response, a critical gap velocity, a damping ratio and a hydrodynamic mass. Based on the experimental measurements, the instability factor, K, of Connors’ relation was preliminary assessed with some assumptions on the velocity and density profiles of the two-phase flow.


Author(s):  
H. J. Chung ◽  
I.-C. Chu

Fluid-elastic instability in air-water two-phase cross-flow has been experimentally investigated using two different arrays of straight tube bundles. Rotated triangular array tube bundle with p/d of 1.47 is for the counterpart test of existing work. Rotated square array tube bundle with p/d of 1.633 is for the investigation of fluid-elastic instability in KSNP steam generator. The present paper provides the experimental results of tube vibration response, damping ratio, hydrodynamic mass, fluid-elastic instability, and flow pattern in tube bundle. The damping ratio was very dependent on void fraction, as were in previous works. The tube vibration motion of the rotated square array was quite different from that of the rotated triangular array. Compared to the case of the rotated triangular array, tube-to-tube hydrodynamic coupling of the rotated square array is very weak, which might result in very high fluid-elastic instability constant. An ultrasonic through-transmission technique was successfully applied to identify the flow regimes in a tube bundle.


Author(s):  
Ryoichi Kawakami ◽  
Seinosuke Azuma ◽  
Toshifumi Nariai ◽  
Kazuo Hirota ◽  
Hideyuki Morita ◽  
...  

Abstract The in-plane (in-flow) fluid-elastic instability (in-plane FEI) of triangular tube arrays caused tube-to-tube wear indications as observed in the U-bend regions of tube bundles of the San Onofre Unit-3 steam generators[1]. Several researches revealed that the in-plane FEI is likely to occur in a tightly packed triangular tube array under high velocity and low friction conditions, while it is not likely to occur in a square array tube bundle. In order to confirm the potential of steam-wise fluid-elastic instability of square arrays, the critical flow velocity in two-phase flow, (sulfur hexafluoride-ethanol) which simulates steam-water flow, was investigated. Two types of test rigs were prepared to confirm the effect of the tube diameter and tube pitch ratio on the critical velocity. In both rigs, vibration amplitudes were measured in both in-flow and out-of-flow directions in various flow conditions. In any case, in-flow fluid elastic instability was not detected. Based on the results of the tests, it is concluded that the flow interaction force is small for concern to occur the fluid-elastic instability in the in-flow direction of the square tube bundles of steam generators.


2020 ◽  
Vol 142 (2) ◽  
Author(s):  
Seinosuke Azuma ◽  
Hideyuki Morita ◽  
Kazuo Hirota ◽  
Yoshiyuki Kondo ◽  
Seiho Utsumi ◽  
...  

Abstract In recent years, in a newly installed replacement steam generator, in-plane (IP) fluid elastic instability (FEI) for the heat transfer tubes has occurred. The fluid elastic instability is one of the severe vibrations in the heat transfer tube bundle and should be avoided. There have been many studies on the out-of-plane (OOP) fluid elastic instability, and the design evaluation guideline based on Connors' equation and the results of flow tests has been established. On the other hand, no evaluation guideline has been established for in-plane fluid elastic instability, and no critical coefficient has been determined in high-temperature, high-pressure steam–water two-phase conditions. Therefore, in this paper, in order to develop the guideline for evaluating in-plane fluid elastic instability, the critical coefficients were obtained using two types of test equipment for rotate triangular array in two-phase flow (SF6 ethanol) simulating steam–water flow under high-temperature and high-pressure conditions.


Author(s):  
In-Cheol Chu ◽  
Heung June Chung ◽  
Young Jung Yun

Fluid-elastic instability characteristics in an air-water two-phase cross-flow have been experimentally investigated using two different arrangements of cantilevered straight tube bundles. Rotated triangular array tube bundle is for the supplementary test of the existing work, and normal square array tube bundle is for the investigation of fluid-elastic instability in higher p/d condition. The present paper provides the experimental results of the tube vibration response, hydrodynamic mass, damping ratio, and fluid-elastic instability. As the two-phase gap velocity increased, the fluidic-elastic instability occurred in the lift direction and a strongly coupled tube motion was found. The damping ratio was very dependent on the void fraction, as in the previous works. For a low void fraction flow, the fluid-elastic instability could be predicted by using Connors’ equation. However, the fluid-elastic instability in a high void fraction flow was quite different. The transition between the two fluid-elastic instability regions almost coincided with the flow regime transition criteria from a continuous bubbly flow to an intermittent flow.


Author(s):  
Joaquin E. Moran ◽  
David S. Weaver

An experimental study was conducted to investigate damping and fluidelastic instability in tube arrays subjected to two-phase cross-flow. The purpose of this research was to improve our understanding of these phenomena and how they are affected by void fraction and flow regime. The working fluid used was Freon 11, which better models steam-water than air-water mixtures in terms of vapour-liquid mass ratio as well as permitting phase changes due to pressure fluctuations. The damping measurements were obtained by “plucking” the monitored tube from outside the test section using electromagnets. An exponential function was fitted to the tube decay trace, producing consistent damping measurements and minimizing the effect of frequency shifting due to fluid added mass fluctuations. The void fraction was measured using a gamma densitometer, introducing an improvement over the Homogeneous Equilibrium Model (HEM) in terms of density and velocity predictions. It was found that the Capillary number, when combined with the two-phase damping ratio (interfacial damping), shows a well defined behaviour depending on the flow regime. This observation can be used to develop a better methodology to normalize damping results. The fluidelastic results agree with previously presented data when analyzed using the HEM and the half-power bandwidth method. The interfacial velocity is suggested for fluidelastic studies due to its capability for collapsing the fluidelastic data. The interfacial damping was introduced as a tool to include the effects of flow regime into the stability maps.


Author(s):  
Enrico Deri ◽  
Joël Nibas ◽  
Olivier Ries ◽  
André Adobes

Flow-induced vibrations of Steam Generator tube bundles are a major concern for the operators of nuclear power plants. In order to predict damages due to such vibrations, EDF has developed the numerical tool GeViBus, which allows one to asses risk and thereafter to optimize the SG maintenance policy. The software is based on a semi analytical model of fluid-dynamic forces and dimensionless fluid force coefficients which need to be assessed by experiment. The database of dimensionless coefficients is updated in order to cover all existing tube bundle configurations. Within this framework, a new test rig was presented in a previous conference with the aim of assessing parallel triangular tube arrangement submitted to a two-phase cross-flow. This paper presents the result of the first phase of the associated experiments in terms of force coefficients and two-phase flow excitation spectra for both in-plane and out-of-plane vibration.


1997 ◽  
Vol 119 (3) ◽  
pp. 457-463 ◽  
Author(s):  
H. Y. Lian ◽  
G. Noghrehkar ◽  
A. M. C. Chan ◽  
M. Kawaji

The effects of local two-phase flow parameters on the vibrational behavior of tubes have been studied in an in-line 5 × 20 tube bundle subjected to air-water cross-flow. One of the tubes was flexibly mounted and instrumented for vibration measurement and the others were rigid. Parameters obtained include local void fraction fluctuations, RMS amplitude of void fraction fluctuations, void fraction distributions across the tube bundle, flow regimes based on probability density function of void fraction signals, damping ratio, and tube vibration response as a function of mass flux, void fraction and dynamic pressure. Damping and tube vibration amplitude in two-phase flow have been found to be closely related to the RMS amplitudes of the local void fraction fluctuations and dynamic pressure fluctuations, respectively.


1989 ◽  
Vol 111 (4) ◽  
pp. 478-487 ◽  
Author(s):  
M. J. Pettigrew ◽  
J. H. Tromp ◽  
C. E. Taylor ◽  
B. S. Kim

An extensive experimental program was carried out to study the vibration behavior of tube bundles subjected to two-phase cross-flow. Fluid-elastic instability is discussed in Part 2 of this series of three papers. Four tube bundle configurations were subjected to increasing flow up to the onset of fluid-elastic instability. The tests were done on bundles with all-flexible tubes and on bundles with one flexible tube surrounded by rigid tubes. Fluid-elastic instabilities have been observed for all tube bundles and all flow conditions. The critical flow velocity for fluid-elastic instability is significantly lower for the all-flexible tube bundles. The fluid-elastic instability behavior is different for intermittent flows than for continuous flow regimes such as bubbly or froth flows. For continuous flows, the observed instabilities satisfy the relationship V/fd = K(2πζm/ρd2)0.5 in which the minimum instability factor K was found to be around 4 for bundles of p/d = 1.47 and significantly less for p/d = 1.32. Design guidelines are recommended to avoid fluid-elastic instabilities in two-phase cross-flows.


Author(s):  
Woo Gun Sim ◽  
Mi Yeon Park

Some knowledge on damping and fluid-elastic instability is necessary to avoid flow-induced-vibration problems in shell and tube heat exchanger such as steam generator. Fluid-elastic instability is the most important vibration excitation mechanism for heat exchanger tube bundles subjected to the cross flow. Experiments have been performed to investigate fluid-elastic instability of normal square tube bundles, subjected to two-phase cross flow. The test section consists of cantilevered flexible cylinder(s) and rigid cylinders of normal square array. From a practical design point of view, fluid-elastic instability may be expressed simply in terms of dimensionless flow velocity and dimensionless mass-damping parameter. For dynamic instability of cylinder rows, added mass, damping and critical flow velocity are evaluated. The Fluid-elastic instability coefficient is calculated and then compared to existing results given for tube bundles in normal square array.


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