Closure to “Discussion of ‘Similarity Analysis of Compressor Tip Clearance Flow Structure’” (1991, ASME J. Turbomach., 113, pp. 270–271)

1991 ◽  
Vol 113 (2) ◽  
pp. 271-271
Author(s):  
G. T. Chen ◽  
E. M. Greitzer ◽  
C. S. Tan ◽  
F. E. Marble
Author(s):  
Chunill Hah ◽  
Michael Hathaway ◽  
Joseph Katz

The primary focus of this paper is to investigate the effect of rotor tip gap size on how the rotor unsteady tip clearance flow structure changes in a low speed one and half stage axial compressor at near stall operation (for example, where maximum pressure rise is obtained). A Large Eddy Simulation (LES) is applied to calculate the unsteady flow field at this flow condition with both a small and a large tip gaps. The numerically obtained flow fields at the small clearance matches fairly well with the available initial measurements obtained at the Johns Hopkins University with 3-D unsteady PIV in an index-matched test facility which renders the compressor blades and casing optically transparent. With this setup, the unsteady velocity field in the entire flow domain, including the flow inside the tip gap, can be measured. The numerical results are also compared with previously published measurements in a low speed single stage compressor (Maerz et al. [2002]). The current study shows that, with the smaller rotor tip gap, the tip clearance vortex moves to the leading edge plane at near stall operating condition, creating a nearly circumferentially aligned vortex that persists around the entire rotor. On the other hand, with a large tip gap, the clearance vortex stays inside the blade passage at near stall operation. With the large tip gap, flow instability and related large pressure fluctuation at the leading edge are observed in this one and a half stage compressor. Detailed examination of the unsteady flow structure in this compressor stage reveals that the flow instability is due to shed vortices near the leading edge, and not due to a three-dimensional separation vortex originating from the suction side of the blade, which is commonly referred to during a spike-type stall inception. The entire tip clearance flow is highly unsteady. Many vortex structures in the tip clearance flow, including the sheet vortex system near the casing, interact with each other. The core tip clearance vortex, which is formed with the rotor tip gap flows near the leading edge, is also highly unsteady or intermittent due to pressure oscillations near the leading edge and varies from passage to passage. For the current compressor stage, the evidence does not seem to support that a classical vortex breakup occurs in any organized way, even with the large tip gap. Although wakes from the IGV influence the tip clearance flow in the rotor, the major characteristics of rotor tip clearance flows in isolated or single stage rotors are observed in this one and a half stage axial compressor.


Author(s):  
Tianrui Sun ◽  
Paul Petrie-Repar ◽  
Damian M. Vogt

Prediction of the aerodynamic stability of rotor blades at the last stage of steam turbines is of great importance and widely studied. Considering the large span and low natural frequency of these blades, flow at the tip region has a remarkable effect on blade flutter characteristics. However, the transonic tip-clearance flow in these blades has a complex structure of vortices. To obtain a deep understanding of the transonic tip-clearance flow structure in steam turbines, the Detached-Eddy Simulation (DES) is applied in this paper. DES is a hybrid LES/RANS method that activates LES in specified flow regions and applies URANS in other regions of the flow field. As far as we are aware, the tip-clearance flow structure of real-scale last stage steam turbine by high-fidelity numerical method had not been much analyzed in open literature. In this paper, the transonic tip-clearance flow structure in modern last stage of steam turbines is analyzed by both URANS and DES approaches. The open steam turbine model designed by Durham University is chosen as the research model. The flow solver applied is the commercial software ANSYS CFX. From the DES result, the tip leakage vortex and the induced vortices are presented. Based on the comparison between tip-clearance flow structure captured by the two approaches, the URANS method is not able to resolve all induced vortices. Therefore, the distribution of aerodynamic loading on the blade surface is different between URANS and DES results. The present study serves as a basis for investigating the influence of the tip-clearance flow structure on blade aeroelasticity.


1986 ◽  
Vol 108 (1) ◽  
pp. 38-46 ◽  
Author(s):  
J. A. H. Graham

The tip clearance flow region of high-pressure axial turbine blades for small gas turbine engines has been investigated in a water flow cascade. The blade model features variable clearance and variable endwall speeds. The cascade is scaled for Reynolds number and sized to give velocities suitable for visualization. Pressure profiles were measured on one blade, and correlated with the visualization. Unloading is found to be a major feature of the pressure field at both tip and midspan, and is intimately connected with scraping effects and the behavior of the clearance vortex. Some initial hot-film velocity measurements are also presented.


1999 ◽  
Vol 121 (3) ◽  
pp. 499-509 ◽  
Author(s):  
S. A. Khalid ◽  
A. S. Khalsa ◽  
I. A. Waitz ◽  
C. S. Tan ◽  
E. M. Greitzer ◽  
...  

This paper presents a new methodology for quantifying compressor endwall blockage and an approach, using this quantification, for defining the links between design parameters, flow conditions, and the growth of blockage due to tip clearance flow. Numerical simulations, measurements in a low-speed compressor, and measurements in a wind tunnel designed to simulate a compressor clearance flow are used to assess the approach. The analysis thus developed allows predictions of endwall blockage associated with variations in tip clearance, blade stagger angle, inlet boundary layer thickness, loading level, loading profile, solidity, and clearance jet total pressure. The estimates provided by this simplified method capture the trends in blockage with changes in design parameters to within 10 percent. More importantly, however, the method provides physical insight into, and thus guidance for control of, the flow features and phenomena responsible for compressor endwall blockage generation.


Author(s):  
Wei Li ◽  
Wei-Yang Qiao ◽  
Kai-Fu Xu ◽  
Hua-Ling Luo

The tip leakage flow has significant effects on turbine in loss production, aerodynamic efficiency, etc. Then it’s important to minimize these effects for a better performance by adopting corresponding flow control. The active turbine tip clearance flow control with injection from the tip platform is given in Part-1 of this paper. This paper is Part-2 of the two-part papers focusing on the effect of five different passive turbine tip clearance flow control methods on the tip clearance flow physics, which consists of a partial suction side squealer tip (Partial SS Squealer), a double squealer tip (Double Side Squealer), a pressure side tip shelf with inclined squealer tip on a double squealer tip (Improved PS Squealer), a tip platform extension edge in pressure side (PS Extension) and in suction side (SS Extension) respectively. Combined with the turbine rotor and the numerical method mentioned in Part 1, the effects of passive turbine tip clearance flow controls on the tip clearance flow were sequentially simulated. The detailed tip clearance flow fields with different squealer rims were described with the streamline and the velocity vector in various planes parallel to the tip platform or normal to the tip leakage vortex core. Accordingly, the mechanisms of five passive controls were put in evidence; the effects of the passive controls on the turbine efficiency and the tip clearance flow field were highlighted. The results show that the secondary flow loss near the outer casing including the tip leakage flow and the casing boundary layer can be reduced in all the five passive control methods. Comparing the active control with the passive control, the effect brought by the active injection control on the tip leakage flow is evident. The turbine rotor efficiency could be increased via the rational passive turbine tip clearance flow control. The Improved PS Squealer had the best effect on turbine rotor efficiency, and it increased by 0.215%.


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