Adaptive Simulation of Gas Turbine Performance

1990 ◽  
Vol 112 (2) ◽  
pp. 168-175 ◽  
Author(s):  
A. Stamatis ◽  
K. Mathioudakis ◽  
K. D. Papailiou

A method is presented allowing the simulation of gas turbine performance with the possibility of adapting to engine particularities. Measurements along the gas path are used, in order to adapt a given performance model by appropriate modification of the component maps. The proposed method can provide accurate simulation for engines of the same type, differing due to manufacturing or assembly tolerances. It doesn’t require accurate component maps, as they are derived during the adaptation process. It also can be used for health monitoring purposes, introducing thus a novel approach for component condition assessment. The effectiveness of the proposed method is demonstrated by application to an industrial gas turbine.

Author(s):  
A. Stamatis ◽  
K. Mathioudakis ◽  
K. D. Papailiou

A method is presented allowing the simulation of Gas Turbine performance with the possibility of adapting to engine particularities. Measurements along the gas path are used, in order to adapt a given performance model by appropriate modification of the component maps. The proposed method can provide accurate simulation for engines of the same type, differing due to manufacturing or assembly tolerances. It doesn’t require accurate component maps, as they are derived during the adaptation process. It can also be used for health monitoring purposes, introducing thus a novel approach for component condition assessment. The effectiveness of the proposed method is demonstrated by application to an industrial Gas Turbine.


Author(s):  
Y. G. Li ◽  
M. F. Abdul Ghafir ◽  
L. Wang ◽  
R. Singh ◽  
K. Huang ◽  
...  

Accurate gas turbine performance models are crucial in many gas turbine performance analysis and gas path diagnostic applications. With current thermodynamic performance modeling techniques, the accuracy of gas turbine performance models at off-design conditions is determined by engine component characteristic maps obtained in rig tests and these maps may not be available to gas turbine users or may not be accurate for individual engines. In this paper, a nonlinear multiple point performance adaptation approach using a genetic algorithm is introduced with the aim to improve the performance prediction accuracy of gas turbine engines at different off-design conditions by calibrating the engine performance models against available test data. Such calibration is carried out with introduced nonlinear map scaling factor functions by “modifying” initially implemented component characteristic maps in the gas turbine thermodynamic performance models. A genetic algorithm is used to search for an optimal set of nonlinear scaling factor functions for the maps via an objective function that measures the difference between the simulated and actual gas path measurements. The developed off-design performance adaptation approach has been applied to a model single spool turbo-shaft aero gas turbine engine and has demonstrated a significant improvement in the performance model accuracy at off-design operating conditions.


Author(s):  
Y. Tsujikawa ◽  
K. Ohtani ◽  
K. Kaneko ◽  
T. Watanabe ◽  
S. Fujii

Improvements in industrial gas turbine performance have been made in last decade. Advances in the gas turbine technologies such as higher turbine inlet temperature, materials, and manufacturing techniques justify the development of new combined or cogeneration cycle schemes, with more advance heat recovery capabilities. This paper describes the performance analysis of an Inverted Brayton Heat Recovery (IBHR) cycle, which is combined with conventional gas turbine and worked as a bottoming cycle. The optimum characteristics have been calculated and it is shown that this cycle is superior to the conventional combined cycle and cogeneration systems in terms of thermal efficiency and specific output. The main feature of this new concept is that the inverted Brayton cycle with inter-cooling is introduced. Further, a new estimating function, “the emission coefficient of carbon-dioxide” has been successfully introduced to assess the environmental compatibility.


Sensors ◽  
2021 ◽  
Vol 21 (8) ◽  
pp. 2708
Author(s):  
Martí de Castro-Cros ◽  
Stefano Rosso ◽  
Edgar Bahilo ◽  
Manel Velasco ◽  
Cecilio Angulo

Maintenance is the process of preserving the good condition of a system to ensure its reliability and availability to perform specific operations. The way maintenance is nowadays performed in industry is changing thanks to the increasing availability of data and condition assessment methods. Soft sensors have been widely used over last years to monitor industrial processes and to predict process variables that are difficult to measured. The main objective of this study is to monitor and evaluate the condition of the compressor in a particular industrial gas turbine by developing a soft sensor following an autoencoder architecture. The data used to monitor and analyze its condition were captured by several sensors located along the compressor for around five years. The condition assessment of an industrial gas turbine compressor reveals significant changes over time, as well as a drift in its performance. These results lead to a qualitative indicator of the compressor behavior in long-term performance.


Author(s):  
E. Tsoutsanis ◽  
Y. G. Li ◽  
P. Pilidis ◽  
M. Newby

Accurate gas turbine performance simulation is a vital aid to the operational and maintenance strategy of thermal plants having gas turbines as their prime mover. Prediction of the part load performance of a gas turbine depends on the quality of the engine’s component maps. Taking into consideration that compressor maps are proprietary information of the manufacturers, several methods have been developed to encounter the above limitation by scaling and adapting component maps. This part of the paper presents a new off-design performance adaptation approach with the use of a novel compressor map generation method and Genetic Algorithms (GA) optimization. A set of coefficients controlling a generic compressor performance map analytically is used in the optimization process for the adaptation of the gas turbine performance model to match available engine test data. The developed method has been tested with off-design performance simulations and applied to a GE LM2500+ aeroderivative gas turbine operating in Manx Electricity Authority’s combined cycle power plant in the Isle of Man. It has been also compared with an earlier off-design performance adaptation approach, and shown some advantages in the performance adaptation.


Author(s):  
Vrishika Singh ◽  
Lars-Uno Axelsson ◽  
W.P.J. Visser

The demand for more environmentally friendly and economic power production has led to an increasing interest to utilize alternative fuels. In the past, several investigations focusing on the effect of low-calorific fuels on the combustion process and steady-state performance have been published. However, it is also important to consider the transient behavior of the gas turbine when operating on nonconventional fuels. The alternative fuels contain very often a large amount of dilutants resulting in a low energy density. Therefore, a higher fuel flow rate is required, which can impact the dynamic behavior of the gas turbine. This paper will present an investigation of the transient behavior of the all-radial OP16 gas turbine. The OP16 is an industrial gas turbine rated at 1.9 MW, which has the capability to burn a wide range of fuels including ultra-low-calorific gaseous fuels. The transient behavior is simulated using the commercial software GSP including the recently added thermal network modeling functionality. The steady-state and transient performance model is thoroughly validated using real engine test data. The developed model is used to simulate and analyze the physical behavior of the gas turbine when performing load sheds. From the simulations, it is found that the energy density of the fuel has a noticeable effect on the rotor over-speed and must be considered when designing the fuel control.


Author(s):  
G. W. Gallops ◽  
F. D. Gass ◽  
M. H. Kennedy

A revolutionary approach to gas turbine condition monitoring is made possible by the recent development of accurate real-time gas turbine performance models. This paper describes an approach for an integrated condition management system operating concurrently with the gas turbine control system for improved availability, safety and economy. This paper considers the system subject to the requirements and constraints of aircraft gas turbines. A system architecture is described based on a primary, gas path performance model with supplementary models representing the secondary air, fuel and lubrication systems and the rotor system dynamics. Measurement and processing requirements for the system are defined. Preflight, in-flight and postflight application and analysis by the gas turbine operator are discussed.


Author(s):  
K. Mathioudakis ◽  
A. Tsalavoutas

The effect of operation of compressor bleed anti-icing on the performance of an industrial gas turbine is analysed. The effect of putting this system in operation is first qualitatively discussed, while the changes on various performance parameters are derived by using a computer engine performance model. The main point of the paper is the study of the effect of anti-icing system operation on parameters used for engine condition monitoring. It is shown that operation of the anti-icing system causes an apparent modification of such parameters, which may reduce the diagnostic ability of an on-line monitoring system and produce false alarms. It is shown that by incorporating the effect of anti-icing system operation into a diagnostic engine model, such problems can be avoided and the diagnostic ability of the system is not influenced by anti-icing activation. The analysis presented is substantiated through experimental data from a twin shaft gas turbine operating in the field.


Author(s):  
K. Mathioudakis ◽  
A. Tsalavoutas

The paper presents an analysis of the effect of ambient humidity on the performance of industrial gas turbines and examines the impact of humidity on methods used for engine condition assessment and fault diagnostics. First, the way of incorporating the effect of humidity into a computer model of gas turbine performance is described. The model is then used to derive parameters indicative of the “health” of a gas turbine and thus diagnose the presence of deterioration or faults. The impact of humidity magnitude on the values of these health parameters is studied and the uncertainty introduced, if humidity is not taken into account, is assessed. It is shown that the magnitude of the effect of humidity depends on ambient conditions and is more severe for higher ambient temperatures. Data from an industrial gas turbine are presented to demonstrate these effects and to show that if humidity is appropriately taken into account, the uncertainty in the estimation of health parameters is reduced


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