Transient Performance Analysis of an Industrial Gas Turbine Operating on Low-Calorific Fuels

2016 ◽  
Vol 139 (5) ◽  
Author(s):  
Vrishika Singh ◽  
Lars-Uno Axelsson ◽  
W.P.J. Visser
Keyword(s):  
Steady State ◽  
Energy Density ◽  
Gas Turbine ◽  
Alternative Fuels ◽  
Combustion Process ◽  
Transient Behavior ◽  
Performance Model ◽  
Transient Performance ◽  
Wide Range ◽  
Industrial Gas Turbine

The demand for more environmentally friendly and economic power production has led to an increasing interest to utilize alternative fuels. In the past, several investigations focusing on the effect of low-calorific fuels on the combustion process and steady-state performance have been published. However, it is also important to consider the transient behavior of the gas turbine when operating on nonconventional fuels. The alternative fuels contain very often a large amount of dilutants resulting in a low energy density. Therefore, a higher fuel flow rate is required, which can impact the dynamic behavior of the gas turbine. This paper will present an investigation of the transient behavior of the all-radial OP16 gas turbine. The OP16 is an industrial gas turbine rated at 1.9 MW, which has the capability to burn a wide range of fuels including ultra-low-calorific gaseous fuels. The transient behavior is simulated using the commercial software GSP including the recently added thermal network modeling functionality. The steady-state and transient performance model is thoroughly validated using real engine test data. The developed model is used to simulate and analyze the physical behavior of the gas turbine when performing load sheds. From the simulations, it is found that the energy density of the fuel has a noticeable effect on the rotor over-speed and must be considered when designing the fuel control.

Transient Performance Analysis of an Industrial Gas Turbine Operating on Low-Calorific Fuels

2016 ◽  
Author(s):  
Vrishika Singh ◽  
Lars-Uno Axelsson ◽  
W. P. J. Visser
Keyword(s):  
Steady State ◽  
Energy Density ◽  
Gas Turbine ◽  
Alternative Fuels ◽  
Combustion Process ◽  
Transient Behavior ◽  
Performance Model ◽  
Transient Performance ◽  
Wide Range ◽  
Industrial Gas Turbine

The demand for more environmentally friendly and economic power production has led to an increasing interest to utilize alternative fuels. In the past, several investigations focusing on the effect of low-calorific fuels on the combustion process and steady-state performance have been published. However, it is also important to consider the transient behavior of the gas turbine when operating on non-conventional fuels. The alternative fuels contain very often a large amount of dilutants resulting in a low energy density. Therefore a higher fuel flow rate is required, which can impact the dynamic behavior of the gas turbine. This paper will present an investigation of the transient behavior of the all-radial OP16 gas turbine. The OP16 is an industrial gas turbine rated at 1.9 MW, which has the capability to burn a wide range of fuels including ultra-low-calorific gaseous fuels. The transient behavior is simulated using the commercial software GSP including the recently added thermal network modeling functionality. The steady-state and transient performance model is thoroughly validated using real engine test data. The developed model is used to simulate and analyze the physical behavior of the gas turbine when performing load sheds. From the simulations it is found that the energy density of the fuel has a noticeable effect of the rotor over-speed and must be considered when designing the fuel control.

Steady-State and Transient Performance Modeling of Smart UAV Propulsion System Using SIMULINK

2009 ◽  
Vol 131 (3) ◽  
Author(s):  
Jayoung Ki ◽  
Changduk Kong ◽  
Seonghee Kho ◽  
Changho Lee
Keyword(s):  
Steady State ◽  
Simulation Model ◽  
Gas Turbine ◽  
Mass Flow ◽  
Performance Model ◽  
Performance Estimation ◽  
Transient Performance ◽  
Performance Simulation ◽  
Comparison Results ◽  
Steady State Performance

Because an aircraft gas turbine operates under various flight conditions that change with altitude, flight velocity, and ambient temperature, the performance estimation that considers the flight conditions must be known before developing or operating the gas turbine. More so, for the unmanned aerial vehicle (UAV) where the engine is activated by an onboard engine controller in emergencies, the precise performance model including the estimated steady-state and transient performance data should be provided to the engine control system and the engine health monitoring system. In this study, a graphic user interface (GUI) type steady-state and transient performance simulation model of the PW206C turboshaft engine that was adopted for use in the Smart UAV was developed using SIMULINK for the performance analysis. For the simulation model, first the component maps including the compressor, gas generator turbine, and power turbine were inversely generated from the manufacturer’s limited performance deck data by the hybrid method. For the work and mass flow matching between components of the steady-state simulation, the state-flow library of SIMULINK was applied. The proposed steady-state performance model can simulate off-design point performance at various flight conditions and part loads, and in order to evaluate the steady-state performance model their simulation results were compared with the manufacturer’s performance deck data. According to comparison results, it was confirmed that the steady-state model agreed well with the deck data within 3% in all flight envelopes. In the transient performance simulation model, the continuity of mass flow (CMF) method was used, and the rotational speed change was calculated by integrating the excess torque due to the transient fuel flow change using the Runge–Kutta method. In this transient performance simulation, the turbine overshoot was predicted.

Steady-State and Transient Performance Modeling of Smart UAV Propulsion System Using SIMULINK

2008 ◽  
Author(s):  
Jayoung Ki ◽  
Changduk Kong ◽  
Seonghee Kho ◽  
Changho Lee
Keyword(s):  
Steady State ◽  
Simulation Model ◽  
Gas Turbine ◽  
Mass Flow ◽  
Performance Model ◽  
Performance Estimation ◽  
Transient Performance ◽  
Performance Simulation ◽  
Comparison Results ◽  
Steady State Performance

Because aircraft gas turbine operates under various flight conditions that changes with altitude, flight velocity and ambient temperature, performance estimation that considers the flight conditions must be known before developing or operating the gas turbine. More so, for the UAV (Unmanned Aerial Vehicle) where the engine is activated by an onboard engine controller in emergency, the precise performance model including the estimated steady-state and transient performance data should be provided to the engine control system and the engine health monitoring system. In this study, a GUI (Graphic User Interface) type steady-state and transient performance simulation model of the PW206C turbo shaft engine that was adopted for use on the Smart UAV was developed using SIMULINK for performance analysis. For the simulation model, firstly the component maps including compressor, gas generator turbine and power turbine were inversely generated from manufacturer’s limited performance deck data by Hybrid Method. For the work and mass flow matching between components of the steady-state simulation, the state-flow library of SIMULINK was applied. The proposed steady-state performance model can simulate off-design point performance at various flight conditions and part loads, and in order to evaluate the steady-state performance model their simulation results were compared with manufacturer’s performance deck data. According to comparison results, it was confirm that the steady-state model well agreed with the deck data within 3% in all flight envelop. In the transient performance simulation model, the CMF (Continuity of Mass Flow) method was used and the rotational speed change was calculated by integrating the excess torque due to the transient fuel flow change using Runge-Kutta method. In this transient performance simulation, the turbine overshoot was predicted.

Numerical and Experimental Evaluation of a Dual-Fuel Dry-Low-NOx Micromix Combustor for Industrial Gas Turbine Applications

2018 ◽  
Vol 11 (1) ◽  
Author(s):  
Harald H. W. Funke ◽  
Nils Beckmann ◽  
Jan Keinz ◽  
Sylvester Abanteriba
Keyword(s):  
Gas Turbine ◽  
Combustion Process ◽  
Experimental Studies ◽  
Research Process ◽  
Operating Conditions ◽  
Experimental Investigations ◽  
Dual Fuel ◽  
Pure Hydrogen ◽  
Ongoing Research ◽  
Industrial Gas Turbine

Abstract The dry-low-NOx (DLN) micromix combustion technology has been developed originally as a low emission alternative for industrial gas turbine combustors fueled with hydrogen. Currently, the ongoing research process targets flexible fuel operation with hydrogen and syngas fuel. The nonpremixed combustion process features jet-in-crossflow-mixing of fuel and oxidizer and combustion through multiple miniaturized flames. The miniaturization of the flames leads to a significant reduction of NOx emissions due to the very short residence time of reactants in the flame. The paper presents the results of a numerical and experimental combustor test campaign. It is conducted as part of an integration study for a dual-fuel (H2 and H2/CO 90/10 vol %) micromix (MMX) combustion chamber prototype for application under full scale, pressurized gas turbine conditions in the auxiliary power unit Honeywell Garrett GTCP 36-300. In the presented experimental studies, the integration-optimized dual-fuel MMX combustor geometry is tested at atmospheric pressure over a range of gas turbine operating conditions with hydrogen and syngas fuel. The experimental investigations are supported by numerical combustion and flow simulations. For validation, the results of experimental exhaust gas analyses are applied. Despite the significantly differing fuel characteristics between pure hydrogen and hydrogen-rich syngas, the evaluated dual-fuel MMX prototype shows a significant low NOx performance and high combustion efficiency. The combustor features an increased energy density that benefits manufacturing complexity and costs.

Validation of Surface Temperature Measurements on a Combustor Liner Under Full-Load Conditions Using a Novel Thermal History Paint

2016 ◽  
Author(s):  
Robert Krewinkel ◽  
Jens Färber ◽  
Martin Lauer ◽  
Dirk Frank ◽  
Ulrich Orth ◽  
...  
Keyword(s):  
Gas Turbine ◽  
Thermal History ◽  
Measurement Techniques ◽  
Combustion Process ◽  
Lanthanide Ions ◽  
Maximum Temperature ◽  
Oxide Ceramic ◽  
Ambient Conditions ◽  
Hot Gas ◽  
Wide Range

The ever-increasing requirements on gas turbine efficiency, which are at least partially met by increasing firing temperatures, and the simultaneous demand for reduced emissions, necessitate much more accurate calculations of the combustion process and combustor wall temperatures. Thermocouples give locally very accurate measurements of these temperatures, but there is a practical limit to the amount of measurement points. Thermal paints are another established measurement technique, but are toxic and at the same time require dedicated, short-duration tests. Thermal History Paints (THPs) provide an innovative alternative to the aforementioned techniques, but so far only a limited number of tests has been conducted under real engine conditions. THPs are similar in their chemical and physical make-up to conventional thermographic phosphors which have been successfully used in gas turbine applications for on-line temperature detection before. A typical THP comprises of oxide ceramic pigments and a water based binder. The ceramic is synthesized to be amorphous and when heated it crystallizes, permanently changing the microstructure. The ceramic is doped with lanthanide ions to make it phosphorescent. The lanthanide ions act as atomic level sensors and as the structure of the material changes, so do the phosphorescent properties of the material. By measuring the phosphorescence the maximum temperature of exposure can be determined through calibration, enabling post operation measurements at ambient conditions. This paper describes a test in which THP was applied to an impingement-cooled front panel from a combustor of an industrial gas turbine. Since this component sees a wide range of temperatures, it is ideally suited for the testing of the measurement techniques under real engine conditions. The panel was instrumented with a thermocouple and thermal paint was applied to the cold side of the impingement plate. THP was applied to the hot-gas side of this plate for validation against the other measurement techniques and to evaluate its resilience against the reacting hot gas environment. The durability and temperature results of the three different measurement techniques are discussed. The results demonstrate the benefits of THPs as a new temperature profiling technique. It is shown that the THP exhibited greater durability compared to the conventional thermal paint. Furthermore, the new technology provided detailed measurements down to millimeters indicating local temperature variations and global variations over the complete component.

scholarly journals Gas turbine power calculation method of turboshaft based on simulation and performance model

2018 ◽  
Vol 189 ◽  
pp. 02003 ◽  
Author(s):  
Heng Wu ◽  
Shufan Zhao ◽  
Jijun Zhang ◽  
Bo Sun ◽  
Hanqiang Song
Keyword(s):  
Steady State ◽  
Combustion Chamber ◽  
Gas Turbine ◽  
Calculation Method ◽  
Performance Model ◽  
Power Calculation ◽  
Outlet Temperature ◽  
Acceptance Test ◽  
Test Drive ◽  
Turboshaft Engine

Gas turbine power of turboshaft engine cannot be measured, a total of five typical steady state point test data from the ground slow state to the maximum state were selected according to the factory acceptance test drive of a certain type of carrier-based helicopter turboshaft engine. Combustion chamber three-dimensional simulation model was established to carry on simulation analysis of different typical steady state combustion process. The simulated combustion chamber exit section parameters are input into the established gas turbine isentropic adiabatic aerodynamic calculation model to obtain the gas turbine power and outlet temperature. Select five typical steady state points of five sets of turboshaft engines on the same type to repeat the above calculation process, and compare the calculated value of gas turbine outlet temperature with the acceptance test values, it is found that the error values are all within 5%, and the effectiveness and accuracy of the gas turbine power calculation method are verified.

Modeling a Non-Premixed Industrial Gas Turbine Combustor by a Transported PDF Approach With ILDM Chemistry

2007 ◽  
Author(s):  
Sebastian Harder ◽  
Franz Joos
Keyword(s):  
Gas Turbine ◽  
Particle System ◽  
Measurement Techniques ◽  
Combustion Process ◽  
Generic Model ◽  
Numerical Comparison ◽  
Gas Turbine Combustor ◽  
Turbulent Diffusion Flame ◽  
Pdf Methods ◽  
Industrial Gas Turbine

The combustion process in a typical can combustor of an industrial gas turbine is determined by the nature of turbulent flow, the chemical reaction and the interaction with each other. Turbulent non-premixed combustion can be divided into different flame regimes in terms of time- and length scales. A typical non-premixed turbulent diffusion flame in a gas turbine combustor covers all regimes. PDF methods are suitable to describe the entire combustion regime without any limitation to a certain regime. In this paper a hybrid pdf/RANS method is presented. The pdf model is based on the transported composition pdf equation, coupled with a commercial three dimensional CFD solver. A stochastic particle system in a Lagrangian framework is used to solve the pdf equation. The chemistry is described by an ILDM approach. The numerical results have been validated with measurements. The test rig consists of an non-premixed gas turbine can combustor with a typical primary and secondary zone. A main air swirler stabilizes the natural gas/air mixture in the primary zone, followed by a burnout and a mixing zone. The setup is investigated using conventional measurement techniques. Field measurements of compositions and mixture fraction as well as temperature are compared with the pdf/RANS calculations. The benefit of this approach is a realistic prediction of all relevant species. The complete one point statistics of the numerical calculations are used to identify the different combustion regimes from the combustor to the exit. The numerical comparison of pdf-, edm- and flamelet-model shows that the pdf approach can be used to describe a realistic gas turbine combustor. In the past, pdf-methods were applied only on simple generic model flames. The purpose of the presented paper is to demonstrate the application of a transported-pdf approach to a realistic gas turbine combustor.

A Simple Thermal Model of Bearings With Transient Effects

2010 ◽  
Author(s):  
Karleine M. Justice ◽  
Ian Halliwell ◽  
Jeffrey S. Dalton
Keyword(s):  
Steady State ◽  
Gas Turbine ◽  
Thermal Management ◽  
Heat Load ◽  
Transient Behavior ◽  
Gas Turbine Engine ◽  
System Level ◽  
Lubrication System ◽  
Transient Effects ◽  
Turbine Engine

In thermal management, system-level models provide an understanding of interactions between components and integration constraints — issues which are exacerbated by tighter coupling in both real life and simulation. A simple model of the steady-state thermal characteristics of the bearings in a two-spool turbofan engine has been described in previous work [1], where it was compared with a more comprehensive tribology-based simulation. Since failure is more likely to occur during transient rather than steady-state operating conditions, it is important that transient behavior is also studied. Therefore, development of models capable of capturing transient system-level performance in air vehicles is critical. In the current paper, the former simple model is used for the generation of a method to replicate the transient effects of heat loads within the lubrication system of a gas turbine engine. The simple engine model that defined the lubrication system is representative of a twin-spool, mid-size, high bypass ratio turbofan used in commercial transport. In order to demonstrate the range and versatility of the parametric heat load model, the model is now applied to the transient operation of a low-thrust unmanned aerial vehicle (UAV) engine, similar to that found on the Global Hawk. There are five separate bearings in the oil loop model and four separate oil sump locations. Contributions to the heat load calculations are heat transfer through the bearing housings and friction caused by station temperatures and shaft speeds, respectively. The lubrication system has been simplified by applying general assumptions for a proof-of-concept of the new transient parametric model. The fuel flow rate for the fuel-cooled oil cooler (FCOC) is set via the full authority digital electronic control (FADEC) in the transient engine model which is coupled to the parametric heat load model. Initially, it is assumed that total heat transfer from the bearings to the oil correspond to oil temperature changes of 150–250°F (83–139°C). The results show that successful modeling of the transient behavior on the thermal effects in the bearings of a gas turbine engine using the MATLAB/Simulink environment have been achieved. This is a valuable addition to the previous steady-state simulation, and the combined tools may be used as part of a more sophisticated thermal management system. Because it is so simple and scalable, the tool enables thermal management issues to be addressed in the preliminary design phase of a gas turbine engine development program.

Passive Control of Combustion Instability in a Low Emissions Aeroderivative Gas Turbine

2004 ◽  
Author(s):  
Tomas Scarinci ◽  
Christopher Freeman ◽  
Ivor Day
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Laboratory Testing ◽  
Passive Control ◽  
Pressure Ratio ◽  
Combustion Process ◽  
Field Trials ◽  
Low Noise ◽  
Wide Range ◽  
Air Mixing

This paper describes the conceptual ideas, the theoretical validation, the laboratory testing and the field trials of a recently patented fuel-air mixing device for use in high-pressure ratio, low emissions, gaseous-fueled gas turbines. By making the fuel-air mixing process insensitive to pressure fluctuations in the combustion chamber, it is possible to avoid the common problem of positive feedback between mixture strength and the unsteady combustion process. More specifically, a mixing duct has been designed such that fuel-air ratio fluctuations over a wide range of frequencies can be damped out by passive design means. By scaling the design in such a way that the range of damped frequencies covers the frequency spectrum of the acoustic modes in the combustor, the instability mechanism can be removed. After systematic development, this design philosophy was successfully applied to a 35:1 pressure ratio aeroderivative gas turbine yielding very low noise levels and very competitive NOx and CO measurements. The development of the new premixer is described from conceptual origins through analytic and CFD evaluation to laboratory testing and final field trials. Also included in this paper are comments about the practical issues of mixing, flashback resistance and autoignition.

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