Darryl E. Metzger Memorial Session Paper: Surface Heat Transfer From a Three-Pass Blade Cooling Passage Simulator

1995 ◽  
Vol 117 (4) ◽  
pp. 650-656 ◽  
Author(s):  
M. K. Chyu ◽  
V. Natarajan

Using an analogous mass transfer system based on naphthalene sublimation, the present research focuses on investigating the local heat transfer characteristics from three-pass smooth and turbulated blade cooling passages. To simulate the actual passage geometry, the test model is incorporated with trapezoidal cross sections including variable passage sizes. Measured local mass transfer results reveal strong evidence of velocity redistribution over the trapezoidal flow area. Elevated mass transfer always exists in the vicinity of a sharp turn. However, in the present study, one of the most notable mass transfer increases is perceived in the third pass, downstream to the second turn, where the flow area is reduced severely. Overall, the combined effects of the three-pass and two sharp turns virtually double the mass transfer as compared to its straight counterpart with fully developed, turbulent flow. With a pitch-to-height ratio equal to 10 and 90 deg orientation, the rib turbulators produce approximately an additional 30 percent of overall mass transfer enhancement in comparison to the smooth case. Locally, rib-induced enhancement varies with different surfaces and passes. The greatest enhancement lies on the first pass, about 40 percent; the other two passes are comparable, less than 20 percent.

Author(s):  
M. K. Chyu ◽  
V. Natarajan

Using an analog mass transfer system based on naphthalene sublimation, the present research focuses on investigating the local heat transfer characteristics from three-pass smooth and turbulated blade cooling passages. To simulate the actual passage geometry, the test model is incorporated with trapezoidal cross-sections including variable passage sizes. Measured local mass transfer results reveal strong evidence of velocity re-distribution over the trapezoidal flow area. Elevated mass transfer always exists in the vicinity of a sharp turn. However, in the present study, one of the most notable mass transfer increases is perceived in the third pass, downstream to the second turn, where the flow area is reduced severely. Overall, the combined effects of the three-pass and two sharp turns virtually doubles the mass transfer as compared to its straight counterpart with fully developed, turbulent flow. With a pitch-to-height ratio equal to 10 and 90-degree orientation, the rib turbulators produce approximately an additional 30% of overall mass transfer enhancement in comparison to the smooth case. Locally, rib-induced enhancement varies with different surfaces and passes. The greatest enhancement lies on the first pass, about 40%; the other two passes are comparable, less than 20%.


Author(s):  
M. K. Chyu ◽  
H. Ding ◽  
J. P. Downs ◽  
A. Van Sutendael ◽  
F. O. Soechting

Recent advances in thermochromic liquid crystal (TLC) thermography have improved its usefulness as a very effective temperature and heat transfer measurement technique. One of the approaches to determine the local heat transfer coefficient, known as the transient technique, is to monitor the temporal evolution of surface temperature in conjunction with the solution of a transient heat conduction model penetrating to the wall substrate. The local heat transfer coefficient resulted from such a transient test, by nature, has its reference temperature based on the inlet temperature of the test rig, rather than the local bulk mean temperature. The latter during a transient test varies with both time and streamwise location. The heat transfer coefficient based on the inlet temperature presents difficulty in data interpretation in designs of turbine cooling passages, particularly for passages with large length-to-diameter ratios. This study evaluates four different approaches and theoretical background associated for determining the local bulk mean temperature and the sensible local heat transfer coefficient. Using a test model of an internal cooling passage with delta-wing shaped vortex generators mounted on one of the passage walls, the magnitudes of the sensible heat transfer coefficient resulted from various approaches vary as much as 40%. Validated with the experimental data, two of the four methods yield superb data accuracy. Nevertheless, one of them stands out as the best choice, as it requires much less post-processing time and implementation effort.


1999 ◽  
Vol 5 (1) ◽  
pp. 1-16 ◽  
Author(s):  
C. W. Park ◽  
S. C. Lau ◽  
R. T. Kukreja

Experiments have been conducted to study the local heat (mass) transfer distributions in a two-pass test model of internal turbine blade cooling passages, with 60 ribs on the leading and trailing walls. For radial outward flow in the first pass, rotation did not significantly increase the local nor the overall heat (mass) transfer between consecutive ribs on the trailing wall. Rotation-induced Coriolis force lowered the relative overall heat (mass) transfer on the leading wall less in the rib-roughened channel than in a smooth channel. When the rotation number was high, there were twin peaks in the local heat (mass) transfer distribution between ribs on the leading wall. For radial inward flow in the second pass, the sharp turn reduced the difference between the heat (mass) transfer.on the leading wall and that on the trailing wall.


2009 ◽  
Vol 131 (7) ◽  
Author(s):  
Akhilesh P. Rallabandi ◽  
Huitao Yang ◽  
Je-Chin Han

Systematic experiments are conducted to measure heat transfer enhancement and pressure loss characteristics on a square channel (simulating a gas turbine blade cooling passage) with two opposite surfaces roughened by 45 deg parallel ribs. Copper plates fitted with a silicone heater and instrumented with thermocouples are used to measure regionally averaged local heat transfer coefficients. Reynolds numbers studied in the channel range from 30,000 to 400,000. The rib height (e) to hydraulic diameter (D) ratio ranges from 0.1 to 0.18. The rib spacing (p) to height ratio (p/e) ranges from 5 to 10. Results show higher heat transfer coefficients at smaller values of p/e and larger values of e/D, though at the cost of higher friction losses. Results also indicate that the thermal performance of the ribbed channel falls with increasing Reynolds numbers. Correlations predicting Nusselt number (Nu) and friction factor (f¯) as a function of p/e, e/D, and Re are developed. Also developed are correlations for R and G (friction and heat transfer roughness functions, respectively) as a function of the roughness Reynolds number (e+), p/e, and e/D.


2005 ◽  
Vol 128 (1) ◽  
pp. 219-229 ◽  
Author(s):  
Shyy Woei Chang ◽  
Yao Zheng

This paper describes an experimental study of heat transfer in a reciprocating planar curved tube that simulates a cooling passage in piston. The coupled inertial, centrifugal, and reciprocating forces in the reciprocating curved tube interact with buoyancy to exhibit a synergistic effect on heat transfer. For the present experimental conditions, the local Nusselt numbers in the reciprocating curved tube are in the range of 0.6–1.15 times of static tube levels. Without buoyancy interaction, the coupled reciprocating and centrifugal force effect causes the heat transfer to be initially reduced from the static level but recovered when the reciprocating force is further increased. Heat transfer improvement and impediment could be superimposed by the location-dependent buoyancy effect. The empirical heat transfer correlation has been developed to permit the evaluation of the individual and interactive effects of inertial, centrifugal, and reciprocating forces with and without buoyancy interaction on local heat transfer in a reciprocating planar curved tube.


Author(s):  
Karthik Krishnaswamy ◽  
◽  
Srikanth Salyan ◽  

The performance of a gas turbine during the service life can be enhanced by cooling the turbine blades efficiently. The objective of this study is to achieve high thermohydraulic performance (THP) inside a cooling passage of a turbine blade having aspect ratio (AR) 1:5 by using discrete W and V-shaped ribs. Hydraulic diameter (Dh) of the cooling passage is 50 mm. Ribs are positioned facing downstream with angle-of-attack (α) of 30° and 45° for discrete W-ribs and discerte V-ribs respectively. The rib profiles with rib height to hydraulic diameter ratio (e/Dh) or blockage ratio 0.06 and pitch (P) 36 mm are tested for Reynolds number (Re) range 30000-75000. Analysis reveals that, area averaged Nusselt numbers of the rib profiles are comparable, with maximum difference of 6% at Re 30000, which is within the limits of uncertainty. Variation of local heat transfer coefficients along the stream exhibited a saw tooth profile, with discrete W-ribs exhibiting higher variations. Along spanwise direction, discrete V-ribs showed larger variations. Maximum variation in local heat transfer coefficients is estimated to be 25%. For experimented Re range, friction loss for discrete W-ribs is higher than discrete-V ribs. Rib profiles exhibited superior heat transfer capabilities. The best Nu/Nuo achieved for discrete Vribs is 3.4 and discrete W-ribs is 3.6. In view of superior heat transfer capabilities, ribs can be deployed in cooling passages near the leading edge, where the temperatures are very high. The best THPo achieved is 3.2 for discrete V-ribs and 3 for discrete W-ribs at Re 30000. The ribs can also enhance the power-toweight ratio as they can produce high thermohydraulic performances for low blockage ratios.


2003 ◽  
Vol 125 (3) ◽  
pp. 362-368 ◽  
Author(s):  
Seong-Yeon Yoo ◽  
Jong-Hark Park ◽  
Min-Ho Chung

When heat is released by forced convection from electronic modules in a narrow printed circuit board channel, complex flow phenomena—such as stagnation and acceleration on the front surface, separation and reattachment on the top surface, wake or cavity flow near the rear surface—affect the heat transfer characteristics. The purpose of this study is to investigate how these flow conditions influence the local heat transfer from electronic modules. Experiments are performed on a three-dimensional array of hexahedral elements as well as on a two-dimensional array of rectangular elements. Naphthalene sublimation technique is employed to measure three-dimensional local mass transfer, and the mass transfer data are converted to their counterparts of the heat transfer process using the analogy equation between heat and mass transfer. Module location and streamwise module spacing are varied, and the effect of vortex generators on heat transfer enhancement is also examined. Dramatic change of local heat transfer coefficients is found on each surface of the module, and three-dimensional modules have a little higher heat transfer value than two-dimensional modules because of bypass flow. Longitudinal vortices formed by vortex generator enhance the mixing of fluids and thereby heat transfer, and the rectangular wing type vortex generator is found to be more effective than the delta wing type vortex generator.


2012 ◽  
Vol 135 (2) ◽  
Author(s):  
Sin Chien Siw ◽  
Minking K. Chyu ◽  
Mary Anne Alvin

An experimental study is performed to investigate the heat transfer characteristics and frictional losses in a rib roughened channel combined with detached pin-fins. The overall channel geometry (W = 76.2 mm, E = 25.4 mm) simulates an internal cooling passage of wide aspect ratio (3:1) in a gas turbine airfoil. With a given pin diameter, D = 6.35 mm = [1/4]E, three different pin-fin height-to-diameter ratios, H/D = 4, 3, and 2, were examined. Each of these three cases corresponds to a specific pin array geometry of detachment spacing (C) between the pin-tip and one of the endwalls, i.e., C/D = 0, 1, 2, respectively. The rib height-to-channel height ratio is 0.0625. Two newly proposed cross ribs, namely the broken rib and full rib are evaluated in this effort. The broken ribs are positioned in between two consecutive rows of pin-fins, while the full ribs are fully extended adjacent to the pin-fins. The Reynolds number, based on the hydraulic diameter of the unobstructed cross section and the mean bulk velocity, ranges from 10,000 to 25,000. The experiment employs a hybrid technique based on transient liquid crystal imaging to obtain distributions of the local heat transfer coefficient over all of the participating surfaces, including the endwalls and all pin elements. The presence of ribs enhances local heat transfer coefficient on the endwall substantially by approximately 20% to 50% as compared to the neighboring endwall. In addition, affected by the rib geometry, which is a relatively low profile as compared to the overall height of the channel, the pressure loss seems to be insensitive to the presence of the ribs. However, from the overall heat transfer enhancement standpoint, the baseline cases (without ribs) outperform cases with broken ribs or full ribs.


Author(s):  
Tzu-Hsiang Yen ◽  
Masahiro Shoji ◽  
Fumio Takemura ◽  
Yuji Suzuki ◽  
Nobuhide Kasagi

Visualization experiments of convective boiling in transparent single micro conduits with the same hydraulic diameter but different cross sections are carried out with simultaneous measurement of local heat transfer coefficients and pressure losses. Two different cross sections with the same similar hydraulic diameters are applied: A circular microtube of 210μm in diameter and a square microchannel of 214μm × 214μm cross section. ITO/Ag thin film of 100 nm is sputtered on the outer surface of the conduits for the direct joule heating. The convective boiling shows some periodic variation of different flow patterns in both square and circular conduits. These flow patterns include bubbly, plug, slug, annular and capillary flows. The capillary flow pattern is the independent liquid droplets moving in the flow direction and very rarely observed in conventional tubes. The reason of such variation of flow patterns is that confined spaces limit the bubble growth in radial direction. So the nucleation bubble grows in both upstream and downstream and makes the flow pattern varies radically. The square microchannel conduit has more simple flow pattern variation, more nucleation bubbles and larger local heat transfer coefficients at lower vapor quality. It is due to that corners of the square microchannel act as helps nucleation cavities. Corners also promotes the formation of liquid film and the contact line between liquid and wall, which can stabilize the flow field. Local heat transfer coefficients decrease with increasing local vapor qualities. Local heat transfer coefficients increase with increasing boiling number but have their maximum value when boiling number reaches critical value. Such peculiar heat transfer characteristics can also be explained by the visualization results.


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