Experimental Study of Freely Alignable Journal Bearings—Part 1: Static Characteristics

1996 ◽  
Vol 118 (3) ◽  
pp. 498-502 ◽  
Author(s):  
A. K. Tieu ◽  
Z. L. Qiu

The characteristics of two misaligned journal bearings were experimentally studied. A bearing test rig was developed. The experimental journal was freely alignable in two possibly misaligned journal bearings. In Part 1, the static characteristics, such as the distributions of oil film thickness and the pressure and temperature of two misaligned bearings, are measured; the relationships of eccentricity, attitude angle, and side flow to the Sommerfeld number are experimentally determined. In Part 2, the traditional harmonic excitation method is extended to estimate the sixteen dynamic force coefficients of two misaligned journal bearings. Sixteen force coefficients of two circular journal bearings, each with two axial grooves, are estimated and the threshold stable speeds are predicted. Various experimental errors and the uncertainty of the estimated coefficients are analyzed.

1996 ◽  
Vol 118 (3) ◽  
pp. 503-508 ◽  
Author(s):  
Z. L Qiu ◽  
A. K. Tieu

The traditional harmonic excitation method was modified to estimate 16 dynamic force coefficients of two misaligned journal bearings. To avoid the effects of different running conditions on the estimated coefficients, two harmonic forces with different frequencies were excited on the rotor simultaneously and all data were acquired during one test run. The excitation forces and their displacement responses were transferred to the frequency domain in which eight linear (complex) equations are derived. All 16 bearing force coefficients can then be obtained by solving these simultaneous linear equations through one operation. Applicable experimental procedures and data processing techniques are presented. The force coefficients of two circular journal bearings with two axial grooves each are estimated and correlate well with theoretical values when misalignment is considered. Various experimental errors are discussed and the uncertainty in the estimated coefficients is analyzed.


2021 ◽  
Author(s):  
Luis San Andrés ◽  
Bryan Rodríguez

Abstract In rotor-bearing systems, squeeze film dampers (SFDs) assist to reduce vibration amplitudes while traversing a critical speed and also offer a means to suppress rotor instabilities. Along with an elastic support element, SFDs are effective means to isolate a rotor from its casing. O-rings (ORs), piston rings (PRs) and side plates as end seals reduce leakage and air ingestion while amplifying the viscous damping in configurations with limited physical space. ORs also add a centering stiffness and damping to a SFD. The paper presents experiments to quantify the dynamic forced response of an O-rings sealed ends SFD (OR-SFD) lubricated with ISO VG2 oil supplied at a low pressure (0.7 bar(g)). The damper is 127 mm in diameter (D), short in axial length L = 0.2D, and the film clearance c = 0.279 mm. The lubricant flows into the film land through a mechanical check valve and exits through a single port. Upstream of the check valve, a large plenum filled with oil serves to attenuate dynamic pressure disturbances. Multiple sets of single-frequency dynamic loads, 10 Hz to 120 Hz, produce circular centered orbits with amplitudes r = 0.1c, 0.15c and 0.2c. The experimental results identify the test rig structure, ORs and SFD force coefficients; namely stiffness (K), mass (M) and viscous damping (C). The ORs coefficients are frequency independent and show a sizeable direct stiffness, KOR ∼ 50% of the test rig structure stiffness, along with a quadrature stiffness, K0∼0.26 KOR, demonstrative of material damping. The lubricated system damping coefficient equals CL = (CSFD + COR); the ORs contributing 10% to the total. The experimental SFD damping and inertia coefficients are large in physical magnitude; CSFD slightly grows with orbit size whereas MSFD is relatively constant. The added mass (MSFD) is approximately four-fold the bearing cartridge mass; hence, the test rig natural frequency drops by ∼50% once lubricated. A computational physics model predicts force coefficients that are just 10% lower than those estimated from experiments. The amplitude of measured dynamic pressures upstream of the plenum increases with excitation frequency. Unsuspectedly, during dynamic load operation, the check valve did allow for lubricant backflow into the plenum. Post-tests verification demonstrates that, under static pressure conditions, the check valve does work since it allows fluid flow in just one direction.


2018 ◽  
Vol 140 (6) ◽  
Author(s):  
Adolfo Delgado ◽  
Bugra Ertas

The following paper focuses on an experimental and analytical study aimed at identifying the dynamic force coefficients of hydrostatic gas films for recessed flat plates. The motivation for the effort was brought upon by the necessity of generating more accurate models for hydrostatic gas films found in hybrid gas bearings. Pressurized air at room temperature up to 120 psi was used to test different recess geometries on a flat plate test rig, capable of characterizing the stiffness and damping force coefficients for varying supply pressures, gas film thickness values, excitation frequencies, and vibration amplitudes. The test rig design and operation is described. Experimental results include frequency-dependent stiffness and damping coefficients, and leakage. The test results show that using external pressurization can generate large stiffness values while exhibiting small leakage. However, the results also show that the majority of the test configurations portray high negative damping values. An analytical model is presented and numerical predictions are compared to experimental results. Example damping trends as a function of frequency, pressure, and film thickness are presented in addition to force coefficient plots as functions of pressure ratio.


2006 ◽  
Vol 13 (4-5) ◽  
pp. 285-300 ◽  
Author(s):  
Miguel Angelo de Carvalho Michalski ◽  
Moysés Zindeluk ◽  
Renato de Oliveira Rocha

Journal bearing design and the lubricant characteristics are very influential in a rotating machine behaviour. The bearing geometry can drastically affect the lubricant flow and also the rotor dynamics. Approaching that issue, this paper presents an experimental study of the dynamic behavior of a horizontal rotor suported by journal bearings with semi-circular axial grooves. The journal bearings were manufactured with a varied number of axial grooves and a versatile test rig is used, making possible the analysis of different configurations. The acquired signals are analyzed with classical and non-linear tools and the differences among the rotors’ configurations can be shown.


A method for the measurement of permittivity at microwave frequencies using an open resonator is proposed. The theory of the method is developed, and an experimental procedure is evolved and justified. It is shown that the present method has advantages over other open resonator methods which have been proposed, and a thorough experimental study of the method has shown that experimental errors can be made very small indeed.


2020 ◽  
Vol 2020 ◽  
pp. 1-13
Author(s):  
Carlo Alberto Niccolini Marmont Du Haut Champ ◽  
Fabrizio Stefani ◽  
Paolo Silvestri

The aim of the present research is to characterize both experimentally and numerically journal bearings with low radial clearances for rotors in small-scale applications (e.g., microgas turbines); their diameter is in the order of ten millimetres, leading to very small dimensional clearances when the typical relative ones (order of 1/1000) are employed; investigating this particular class of journal bearings under static and dynamic loading conditions represents something unexplored. To this goal, a suitable test rig was designed and the performance of its bearings was investigated under steady load. For the sake of comparison, numerical simulations of the lubrication were also performed by means of a simplified model. The original test rig adopted is a commercial rotor kit (RK), but substantial modifications were carried out in order to allow significant measurements. Indeed, the relative radial clearance of RK4 RK bearings is about 2/100, while it is around 1/1000 in industrial bearings. Therefore, the same original RK bearings are employed in this new test rig, but a new shaft was designed to reduce their original clearance. The new custom shaft allows to study bearing behaviour for different clearances, since it is equipped with interchangeable journals. Experimental data obtained by this test rig are then compared with further results of more sophisticated simulations. They were carried out by means of an in-house developed finite element (FEM) code, suitable for thermoelasto-hydrodynamic (TEHD) analysis of journal bearings both in static and dynamic conditions. In this paper, bearing static performances are studied to assess the reliability of the experimental journal location predictions by comparing them with the ones coming from already validated numerical codes. Such comparisons are presented both for large and small clearance bearings of original and modified RKs, respectively. Good agreement is found only for the modified RK equipped with small clearance bearings (relative radial clearance 8/1000), as expected. In comparison with two-dimensional lubrication analysis, three-dimensional simulation improves prediction of journal location and correlation with experimental results.


2021 ◽  
pp. 1-31
Author(s):  
Xueliang Lu ◽  
Luis San Andres ◽  
Jing Yang

Abstract Seals in multiple phase rotordynamic pumps must operate without compromising system efficiency and stability. Both field operation and laboratory experiments show that seals supplied with a gas in liquid mixture (bubbly flow) can produce rotordynamic instability and excessive rotor vibrations. This paper advances a nonhomogeneous bulk flow model (NHBFM) for the prediction of the leakage and dynamic force coefficients of uniform clearance annular seals lubricated with gas in liquid mixtures. Compared to a homogeneous BFM (HBFM), the current model includes diffusion coefficients in the momentum transport equations and a field equation for the transport of the gas volume fraction (GVF). Published experimental leakage and dynamic force coefficients for two seals supplied with an air in oil mixture whose GVF varies from 0 (pure liquid) to 20% serve to validate the novel model as well as to benchmark it against predictions from a HBFM. The first seal withstands a large pressure drop (~ 38 bar) and the shaft speed equals 7.5 krpm. The second seal restricts a small pressure drop (1.6 bar) as the shaft turns at 3.5 krpm. The first seal is typical as a balance piston whereas the second seal is found as a neck-ring seal in an impeller. For the high pressure seal and inlet GVF = 0.1, the flow is mostly homogeneous as the maximum diffusion velocity at the seal exit plane is just ~0.1% of the liquid flow velocity. Thus, both the NHBFM and HBFM predict similar flow fields, leakage (mass flow rate) and drag torque. The difference between the predicted leakage and measurement is less than 5%. The NHBFM direct stiffness (K) agrees with the experimental results and reduces faster with inlet GVF than the HBFM K. Both direct damping (C) and cross-coupled stiffness (k) increase with inlet GVF < 0.1.Compared to the test data, the two models generally under predict C and k by ~ 25%. Both models deliver a whirl frequency ratio (fw) ~ 0.3 for the pure liquid seal, hence closely matching the test data. fw raises to ~0.35 as the GVF approaches 0.1. For the low pressure seal the flow is laminar, the experimental results and both NHBFM and HBFM predict a null direct stiffness (K). At an inlet GVF = 0.2, the NHBFM predicted added mass (M) is ~30 % below the experimental result while the HBFM predicts a null M. C and k predicted by both models are within the uncertainty of the experimental results. For operation with either a pure liquid or a mixture (GVF = 0.2), both models deliver fw = 0.5 and equal to the experimental finding. The comparisons of predictions against experimental data demonstrate the NHBFM offers a marked improvement, in particular for the direct stiffness (K). The predictions reveal the fluid flow maintains the homogeneous character known at the inlet condition.


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