A Strategy for Rapid Thermal Cycling of Molds in Thermoplastic Processing

2006 ◽  
Vol 128 (4) ◽  
pp. 837-843 ◽  
Author(s):  
Donggang Yao ◽  
Pratapkumar Nagarajan ◽  
Lei Li ◽  
Allen Y. Yi
Keyword(s):  
Thermal Cycling ◽  
Rapid Heating ◽  
Thermal Contact ◽  
Experimental Studies ◽  
Thermal Response ◽  
Large Mass ◽  
Design Parameters ◽  
Thermal Mass ◽  
Mold Surface ◽  
Shell Mold

Thermal cycling of molds is frequently desired in thermoplastic processing. Thermal cycling of the entire mold with a large mass, however, requires an exceedingly long cycle time. A processing strategy for mold rapid heating and cooling, involving a thin-shell mold and two thermal stations (one hot and one cold), was investigated. Because of its low thermal mass, the shell mold can be rapidly heated and cooled through heat conduction by selectively contacting with the two stations. Numerical simulations were performed to study the effect of different design parameters, including thermal contact resistance, shell material, and shell thickness, on the thermal response at the mold surface. Experimental studies showed aluminum shell molds with a thickness of 1.4mm can be rapidly heated from room temperature to 200°C in about 3s using a hot station at 250°C. The method was used for thermal cycling of embossing tools. Surface microfeatures can be rapidly transferred from thin metallic stamps to polymer substrates with cycle times less than 10s.

Two-Station Embossing Process for Rapid Fabrication of Polymer Microstructures

2005 ◽  
Author(s):  
Donggang Yao ◽  
Allen Y. Yi ◽  
Lei Li ◽  
Pratapkumar Nagarajan
Keyword(s):  
Thermal Cycling ◽  
Elevated Temperatures ◽  
Polymeric Materials ◽  
Large Mass ◽  
Hot Embossing ◽  
Electrical Heating ◽  
Thermal Mass ◽  
Mold Surface ◽  
Cycle Times ◽  
Rapid Thermal Cycling

The hot embossing technique is becoming an increasingly important alternative to silicon-and glass-based microfabrication technologies. The advantage of hot embossing can be mainly attributed to the versatile properties and mass production capability of polymeric materials. However, because of the use of a large mass in thermal cycling, hot embossing is subject to substantially longer cycle times than those in traditional thermoplastic molding processes.1 The longer dwell time at elevated temperatures could further result in degradation of the embossing polymer, especially for thermally sensitive polymers. The problem exacerbates when thick polymer substrates are used. To address this problem, rapid thermal cycling of the tool is needed. One method for rapid thermal cycling is to employ a low-thermal-mass multilayer mold with electrical heating elements installed right beneath the mold surface.2 This method, however, is complex in nature and may be prone to problems caused by mismatching of thermal and mechanical properties between different layers.

EXPERIMENTAL STUDIES OF REINFORCED CONCRETE STRUCTURES WITH CROSS-SHAPED SPATIAL CRACK UNDER TORSION WITH BENDING

2020 ◽  
Vol 92 (6) ◽  
pp. 13-25
Author(s):  
Vl.I. KOLCHUNOV ◽  
◽  
A.I. DEMYANOV ◽  
M.M. MIHAILOV ◽  
◽  
...  
Keyword(s):  
Reinforced Concrete ◽  
Experimental Determination ◽  
Calculation Method ◽  
Experimental Studies ◽  
Concrete Structures ◽  
Design Parameters ◽  
Reinforced Concrete Structures ◽  
Experimental Scheme

The article offers a method and program for experimental studies of reinforced concrete structures with cross-shaped spatial crack under torsion with bending, the main purpose of which is to check the design assumptions and experimental determination of the design parameters of the proposed calculation method. The conducted experimental studies provide an opportunity to test the proposed calculation apparatus and clarify the regularities for determining deflections, angles of rotation of extreme sections, and stresses in the compressed zone of concrete. For analysis, the article presents a typical experimental scheme for the formation and development of cracks in the form of a sweep, as well as characteristic graphs of the dependence of the angles of rotation of end sections.

scholarly journals Modeling and Performance Optimization of an Irreversible Two-Stage Combined Thermal Brownian Heat Engine

Entropy ◽  
2021 ◽  
Vol 23 (4) ◽  
pp. 419
Author(s):  
Congzheng Qi ◽  
Zemin Ding ◽  
Lingen Chen ◽  
Yanlin Ge ◽  
Huijun Feng
Keyword(s):  
Power Output ◽  
Performance Optimization ◽  
External Load ◽  
Thermal Contact ◽  
Heat Engine ◽  
Design Parameters ◽  
Load Effect ◽  
Heat Engines ◽  
Heat Leakage ◽  
Steady Current

Based on finite time thermodynamics, an irreversible combined thermal Brownian heat engine model is established in this paper. The model consists of two thermal Brownian heat engines which are operating in tandem with thermal contact with three heat reservoirs. The rates of heat transfer are finite between the heat engine and the reservoir. Considering the heat leakage and the losses caused by kinetic energy change of particles, the formulas of steady current, power output and efficiency are derived. The power output and efficiency of combined heat engine are smaller than that of single heat engine operating between reservoirs with same temperatures. When the potential filed is free from external load, the effects of asymmetry of the potential, barrier height and heat leakage on the performance of the combined heat engine are analyzed. When the potential field is free from external load, the effects of basic design parameters on the performance of the combined heat engine are analyzed. The optimal power and efficiency are obtained by optimizing the barrier heights of two heat engines. The optimal working regions are obtained. There is optimal temperature ratio which maximize the overall power output or efficiency. When the potential filed is subjected to external load, effect of external load is analyzed. The steady current decreases versus external load; the power output and efficiency are monotonically increasing versus external load.

scholarly journals Reliability Evaluation of Fan-Out Type 3D Packaging-On-Packaging

Micromachines ◽  
2021 ◽  
Vol 12 (3) ◽  
pp. 295
Author(s):  
Pao-Hsiung Wang ◽  
Yu-Wei Huang ◽  
Kuo-Ning Chiang
Keyword(s):  
Finite Element ◽  
Thermal Cycling ◽  
Glass Substrate ◽  
High Speed ◽  
Coefficient Of Thermal Expansion ◽  
Three Dimensional ◽  
Design Parameters ◽  
Time To Failure ◽  
Wafer Level ◽  
Fine Pitch

The development of fan-out packaging technology for fine-pitch and high-pin-count applications is a hot topic in semiconductor research. To reduce the package footprint and improve system performance, many applications have adopted packaging-on-packaging (PoP) architecture. Given its inherent characteristics, glass is a good material for high-speed transmission applications. Therefore, this study proposes a fan-out wafer-level packaging (FO-WLP) with glass substrate-type PoP. The reliability life of the proposed FO-WLP was evaluated under thermal cycling conditions through finite element simulations and empirical calculations. Considering the simulation processing time and consistency with the experimentally obtained mean time to failure (MTTF) of the packaging, both two- and three-dimensional finite element models were developed with appropriate mechanical theories, and were verified to have similar MTTFs. Next, the FO-WLP structure was optimized by simulating various design parameters. The coefficient of thermal expansion of the glass substrate exerted the strongest effect on the reliability life under thermal cycling loading. In addition, the upper and lower pad thicknesses and the buffer layer thickness significantly affected the reliability life of both the FO-WLP and the FO-WLP-type PoP.

The York-Arup cable experiments: Implications for the fire design of cable-supported bridges

2021 ◽  
Author(s):  
Benjamin Nicoletta ◽  
John Gales ◽  
Panagiotis Kotsovinos
Keyword(s):  
Thermal Strain ◽  
Experimental Studies ◽  
Thermal Response ◽  
Structural Response ◽  
Fire Performance ◽  
Stay Cable ◽  
Stay Cables ◽  
Bridge Structures ◽  
Recent Trends ◽  
High Level

<p>Recent trends towards performance-based fire designs for complex and critical structures have posed questions about the fire resilience of bridge infrastructure. There are little-to-no code requirements for bridge fire resistance and practitioner guidance on the subject is limited. Research on the fire performance of cable-supported bridge structures is scarce and knowledge gaps persist that inhibit more informed fire protection designs in a variety of bridge types. There have been few numerical or experimental studies that investigate the fire performance of steel stay-cables for use in cable-supported bridges. The thermal response of these members is critical as cable systems are highly dependent on the response of individual members, such as in the case of an anchor cable for example. The study herein examines the thermal response of several varieties of unloaded steel- stay cable during exposure to a non-standard methanol pool fire and the implications for the structural response of a cable-supported bridge. Experimental thermal strain data from fire tests of various stay-cables is used to inform high-level insights for the global response of a cable-supported bridge. Namely, the effects of cable thermal expansion on the overall cable system is approximated.</p>

Use of Digital Twins for Mathematical Modeling of Ultrasonic Cutting of Titanium Blanks

2021 ◽  
Vol 1037 ◽  
pp. 369-376
Author(s):  
Maxim Ilyushkin ◽  
Kirill Savelev ◽  
Oleg Krupennikov ◽  
Evgeniy S. Kiselev
Keyword(s):  
Mathematical Modeling ◽  
Thermal Power ◽  
Experimental Studies ◽  
Ultrasonic Field ◽  
Design Parameters ◽  
Digital Twins ◽  
Machine Parts ◽  
Cutting Processes ◽  
Stock Removal ◽  
Processing Zone

The paper presents the results of numerical experimental studies of cutting titanium blanks using mathematical modeling programs, which make it possible to completely repeat technological processes in a computer (digital twin). The LS-DYNA product was used as a program to simulate the process of stock removal from titanium blank. It has been established that the use of this method adequately describes the cutting processes, including with the introduction of the energy of an ultrasonic field into the processing zone, can significantly reduce the duration of experimental research and evaluate the influence of the elements of the cutting mode and design parameters of the tool on the thermal power aspects of the formation of new surfaces of machine parts.

Deaf and Hard-of-hearing Users Evaluating Designs for Highlighting Key Words in Educational Lecture Videos

2021 ◽  
Vol 14 (4) ◽  
pp. 1-24
Author(s):  
Sushant Kafle ◽  
Becca Dingman ◽  
Matt Huenerfauth
Keyword(s):  
Experimental Study ◽  
Key Words ◽  
Hard Of Hearing ◽  
Experimental Studies ◽  
Design Parameters ◽  
Educational Video ◽  
Word Level ◽  
Sentence Level ◽  
First Occurrence ◽  
Educational Videos

There are style guidelines for authors who highlight important words in static text, e.g., bolded words in student textbooks, yet little research has investigated highlighting in dynamic texts, e.g., captions during educational videos for Deaf or Hard of Hearing (DHH) users. In our experimental study, DHH participants subjectively compared design parameters for caption highlighting, including: decoration (underlining vs. italicizing vs. boldfacing), granularity (sentence level vs. word level), and whether to highlight only the first occurrence of a repeating keyword. In partial contrast to recommendations in prior research, which had not been based on experimental studies with DHH users, we found that DHH participants preferred boldface, word-level highlighting in captions. Our empirical results provide guidance for the design of keyword highlighting during captioned videos for DHH users, especially in educational video genres.

INFLUENCE OF TECHNOLOGICAL FACTORS ON THE EFFICIENCY OF REMOVAL OF SCALE FROM FLATS FOR HOLLOW BALLS

2021 ◽  
pp. 143-147
Author(s):  
А.В. Панфилова ◽  
А.В. Королев ◽  
О.П. Решетникова ◽  
Б.М. Изнаиров ◽  
А.Н. Васин
Keyword(s):  
Rotation Speed ◽  
Experimental Studies ◽  
Surface Cleaning ◽  
Point Of View ◽  
Design Parameters ◽  
Technological Factors ◽  
Proportional Relationship ◽  
Sheet Products ◽  
Process Factors ◽  
Rolled Surface

Рассматриваются результаты проведения экспериментальных исследований способа удаления окалины с поверхности стального листового проката. Предложен новый способ и устройство для очистки поверхности листового проката от окалины режущими пластинами, вращающимися вокруг оси, перемещающейся поступательно вдоль обрабатываемой поверхности. Пластины наклонены в направлении вектора вращения на угол до 10 градусов и упруго поджимаются к обрабатываемой поверхности. Это обеспечивает возможность в процессе очистки поверхности воспроизводить макронеровности листового проката. Приведены результаты экспериментальных исследований, построены математические и графические зависимости, описывающие влияние факторов процесса на эффективность очистки поверхности проката. Показано, что наиболее значимое влияние на параметр оптимизации оказывает сила воздействия инструмента на поверхность заготовки. Причем это влияние реализуется в прямо пропорциональной зависимости. Другие исследованные факторы, а именно: угол наклона пластины, скорость ее вращения и подача, оказывают значительно меньшее влияние на степень очистки проката. Эти исследования были необходимы с точки зрения определения конструктивных параметров силовых элементов как технологической оснастки, реализующей указанный способ, так и технологической установки в целом. План эксперимента был принят, исходя из реальных производственных возможностей индустриального партнера, и соответствовал классическим представлениям теории резания. Описанные результаты дают возможность планировать дальнейшие эксперименты по изучению направлений использования данного способа Here we consider the results of experimental studies of the method of removing scale from the surface of steel sheet products. We propose a new method and device for cleaning the surface of rolled sheets from scale by cutting plates rotating around an axis moving translationally along the treated surface. The plates are tilted in the direction of the rotation vector at an angle of up to 10 degrees and are elastically pressed to the treated surface. This makes it possible to reproduce the macro-dimensions of sheet metal during the surface cleaning process. We present the results of experimental studies. We constructed mathematical and graphical dependences describing the influence of process factors on the efficiency of cleaning the rolled surface. We show that the most significant influence on the optimization parameter is exerted by the force of the tool's impact on the surface of the workpiece. Moreover, this influence is realized in a directly proportional relationship. Other factors studied, namely the angle of inclination of the plate, its rotation speed and feed, have a much smaller impact on the degree of cleaning of rolled products. These studies were necessary from the point of view of determining the design parameters of the power elements of both the technological equipment implementing this method and the technological installation as a whole. We adopted the experimental plan based on the real production capabilities of the industrial partner and corresponded to the classical concepts of the cutting theory. The described results make it possible to plan further experiments to study the directions of using the method

Analytical Derivatives Technology for Parametric Shape Design and Analysis in Structural Applications

2006 ◽  
Author(s):  
Srikanth Akkaram ◽  
Jean-Daniel Beley ◽  
Bob Maffeo ◽  
Gene Wiggs
Keyword(s):  
Sensitivity Analysis ◽  
Finite Element ◽  
Automatic Differentiation ◽  
Thermal Response ◽  
Aircraft Engine ◽  
Design Parameters ◽  
Shape Design ◽  
Computer Simulation Model ◽  
Structural Applications ◽  
Analytical Derivatives

The ability to perform and evaluate the effect of shape changes on the stress, modal and thermal response of components is an important ingredient in the ‘design’ of aircraft engine components. The classical design of experiments (DOE) based approach that is motivated from statistics (for physical experiments) is one of the possible approaches for the evaluation of the component response with respect to design parameters [1]. Since the underlying physical model used for the component response is deterministic and understood through a computer simulation model, one needs to re-think the use of the classical DOE techniques for this class of problems. In this paper, we explore an alternate sensitivity analysis based technique where a deterministic parametric response is constructed using exact derivatives of the complex finite-element (FE) based computer models to design parameters. The method is based on a discrete sensitivity analysis formulation using semi-automatic differentiation [2,3] to compute the Taylor series or its Pade equivalent for finite element based responses. Shape design or optimization in the context of finite element modeling is challenging because the evaluation of the response for different shape requires the need for a meshing consistent with the new geometry. This paper examines the differences in the nature and performance (accuracy and efficiency) of the analytical derivatives approach against other existing approaches with validation on several benchmark structural applications. The use of analytical derivatives for parametric analysis is demonstrated to have accuracy benefits on certain classes of shape applications.

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