Flow Characteristics in Two-Leg Internal Coolant Passages of Gas Turbine Airfoils With Film-Cooling Hole Ejection

2002 ◽  
Vol 124 (3) ◽  
pp. 499-507 ◽  
Author(s):  
D. Chanteloup ◽  
A. Bo¨lcs
Keyword(s):  
Reynolds Number ◽  
Film Cooling ◽  
Flow Characteristics ◽  
Outer Wall ◽  
Detailed Comparison ◽  
Mean Velocity ◽  
Cooling Channels ◽  
Staggered Arrangement ◽  
Cooling Hole ◽  
Turbine Airfoils

A study of flow in two stationary models of two-pass internal coolant passages is presented, which focuses on the flow characteristics in the 180-deg bend region, and downstream of the bend, where the flow is redeveloping. A stereoscopic digital PIV system measured all three velocity components simultaneously to obtain mean velocity, and turbulence quantities of the flow field. The coolant passage model consisted of two square passages, each having a 20 hydraulic diameter length, separated by a rounded-tip web of 0.2 passage widths, and connected by a sharp 180-deg bend with a rectangular outer wall. Ribs were mounted on the bottom and top walls of both legs, with a staggered arrangement, and at 45 deg to the flow. The rib height and spacing were 0.1 and 1.0 passage heights, respectively. The measurements were obtained for a flow condition, with a Reynolds number of 50,000. The geometries are similar in both sections except for one, which is equipped with extraction holes to simulate holes for film cooling. Two series of holes are placed solely in the bottom wall, four holes are located in the bend, and 12 in the downstream leg. The global extraction through the holes was set to 50% of the inlet massflow. This paper presents new measurements of the flow in the straight legs, as well as in the bend of the passage equipped with holes, detailed comparison of the flow upstream, inside and downstream of the bend region between both configurations, and the effects of extraction inside the cooling channels.

scholarly journals Experimental Investigation of Heat Transfer in Two-Pass Coolant Passages With Ribs and Film Cooling Hole Ejection

2002 ◽  
Author(s):  
D. Chanteloup ◽  
A. Bo¨lcs
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Outer Wall ◽  
Reynolds Numbers ◽  
Thermochromic Liquid Crystal ◽  
Heat Transfer Characteristics ◽  
Surface Heat Transfer Coefficient ◽  
Staggered Arrangement ◽  
Cooling Hole ◽  
Surface Measurements

A study of flow in two stationary models of two-pass internal coolant passages is presented, which focuses on the heat transfer characteristics in the two-pass coolant channel. Heat transfer measurements were made with a transient technique using thermochromic liquid crystal technique to measure a surface temperature. The technique allows full surface heat transfer coefficient measurements on all the walls. The coolant passage model consisted of two square passages, each having a 20 hydraulic diameter length, separated by a rounded-tip web of 0.2 passage widths, and connected by a sharp 180 deg bend with a rectangular outer wall. Ribs were mounted on the bottom and top walls of both legs, with a staggered arrangement, and at 45 deg to the flow. The rib height and spacing were 0.1 and 1.0 passage heights, respectively. The measurements were obtained for Reynolds numbers of 25000, 50000 and 70000. One geometry is equipped with extraction holes to simulate holes for film cooling. Two series of holes are placed solely in the bottom wall, 4 holes are located in the bend, and 12 in the downstream leg. The global extraction through the holes was set to 30%, 40% and 50% of the inlet massflow. This paper presents new measurements of the heat transfer in the straight legs, and in the bend of the passage. It shows the influence of Reynolds number and extraction on full surface measurements and area averaged results.

scholarly journals PIV Investigation of the Flow Characteristics in an Internal Coolant Passage With 45deg Rib Arrangement

1999 ◽  
Author(s):  
J. Schabacker ◽  
A. Boelcs ◽  
B. V. Johnson
Keyword(s):  
Three Dimensional ◽  
Flow Characteristics ◽  
Outer Wall ◽  
Secondary Flows ◽  
Mean Velocity ◽  
Piv Measurements ◽  
Working Medium ◽  
Staggered Arrangement ◽  
Flow Phenomena ◽  
Rib Arrangement

Flow characteristics in a model of a stationary two-pass internal coolant passage were measured with the stereoscopic PIV technique. From the PIV measurements, the 3D mean velocity field and turbulence quantities of the flow were obtained simultaneously with high spatial resolution, which allowed for an understanding of the flow phenomena in the coolant passage. The model of the coolant passage consists of two square legs, each having a length of 19 hydraulic diameters that are connected by a sharp 180deg bend with a rectangular outer wall. In the two legs, 45deg ribs are mounted in a staggered arrangement on the bottom and top wall, with rib heights equal to 0.1 hydraulic diameter, and rib spacing of 10 rib heights. The measurements were carried out for a Reynolds number of 45,700 with air as working medium. The paper presents results of the flow development in the straight legs of the passage and in the bend. The oblique ribs in the straight legs contribute to the development of secondary flows that transport fluid from the leg center towards the walls. In the bend of the passage, the interaction between rib-induced and bend-induced secondary flows leads to a three-dimensional flow. Downstream of the bend, the ribs quickly dominate the flow and thus lead to a fast recovery of the flow from the bend effect.

Combined Experimental and CFD Study of a HP Blade Multi-Pass Cooling System

2009 ◽  
Author(s):  
D. Jackson ◽  
P. Ireland ◽  
B. Cheong
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Cooling System ◽  
Detailed Comparison ◽  
Bulk Temperature ◽  
Internal Cooling ◽  
3 Dimensional ◽  
Turbine Cooling ◽  
Cooling Hole ◽  
The Difference

Progress in the computing power available for CFD predictions now means that full geometry, 3 dimensional predictions are now routinely used in internal cooling system design. This paper reports recent work at Rolls-Royce which has compared the flow and htc predictions in a modern HP turbine cooling system to experiments. The triple pass cooling system includes film cooling vents and inclined ribs. The high resolution heat transfer experiments show that different cooling performance features are predicted with different levels of fidelity by the CFD. The research also revealed the sensitivity of the prediction to accurate modelling of the film cooling hole discharge coefficients and a detailed comparison of the authors’ computer predictions to data available in the literature is reported. Mixed bulk temperature is frequently used in the determination of heat transfer coefficient from experimental data. The current CFD data is used to compare the mixed bulk temperature to the duct centreline temperature. The latter is measured experimentally and the effect of the difference between mixed bulk and centreline temperature is considered in detail.

Investigations of improved cooling effectiveness for ramp film cooling with compound angle film cooling jets

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Krishna Anand Vasu Devan Nair Girija Kumari ◽  
Parammasivam Kanjikoil Mahali
Keyword(s):  
Film Cooling ◽  
Flat Surface ◽  
Flow Characteristics ◽  
Test Surface ◽  
Cooling Effectiveness ◽  
Content Type ◽  
Film Cooling Effectiveness ◽  
Ramp Test ◽  
Cooling Hole ◽  
Compound Angle

Purpose This paper aims to investigate the film cooling effectiveness (FCE) and mixing flow characteristics of the flat surface ramp model integrated with a compound angled film cooling jet. Design/methodology/approach Three-dimensional numerical simulation is performed on a flat surface ramp model with Reynolds Averaged Navier-Stokes approach using a finite volume solver. The tested model has a fixed ramp angle of 24° and a ramp width of two times the diameter of the film cooling hole. The coolant air is injected at 30° along the freestream direction. Three different film hole compound angles oriented to freestream direction at 0°, 90° and 180° were investigated for their performance on-ramp film cooling. The tested blowing ratios (BRs) are in the range of 0.9–2.0. Findings The film hole oriented at a compound angle of 180° has improved the area-averaged FCE on the ramp test surface by 86.74% at a mid-BR of 1.4% and 318.75% at higher BRs of 2.0. The 180° film hole compound angle has also produced higher local and spanwise averaged FCE on the ramp test surface. Originality/value According to the authors’ knowledge, this study is the first of its kind to investigate the ramp film cooling with a compound angle film cooling hole. The improved ramp model with a 180° film hole compound angle can be effectively applied for the end-wall surfaces of gas turbine film cooling.

Flow Characteristics of Transitional Boundary Layers on an Airfoil in Wakes

2000 ◽  
Vol 122 (3) ◽  
pp. 522-532 ◽  
Author(s):  
H. Lee ◽  
S.-H. Kang
Keyword(s):  
Boundary Layer ◽  
Reynolds Number ◽  
Skin Friction ◽  
Velocity Fluctuation ◽  
Plate Boundary ◽  
Flow Characteristics ◽  
Turbulence Models ◽  
Transitional Region ◽  
Mean Velocity ◽  
Measured Velocity

Transition characteristics of a boundary layer on a NACA0012 airfoil are investigated by measuring unsteady velocity using hot wire anemometry. The airfoil is installed in the incoming wake generated by an airfoil aligned in tandem with zero angle of attack. Reynolds number based on the airfoil chord varies from 2.0×105 to 6.0×105; distance between two airfoils varies from 0.25 to 1.0 of the chord length. To measure skin friction coefficient identifying the transition onset and completion, an extended wall law is devised to accommodate transitional flows with pressure gradient and nonuniform inflows. Variations of the skin friction are quite similar to that of the flat plate boundary layer in the uniform turbulent inflow of high intensity. Measured velocity profiles are coincident with families generated by the modified wall law in the range up to y+=40. Turbulence intensity of the incoming wake shifts the onset location of transition upstream. The transitional region becomes longer as the airfoils approach one another and the Reynolds number increases. The mean velocity profile gradually varies from a laminar to logarithmic one during the transition. The maximum values of rms velocity fluctuations are located near y+=15-20. A strong positive skewness of velocity fluctuation is observed at the onset of transition and the overall rms level of velocity fluctuation reaches 3.0–3.5 in wall units. The database obtained will be useful in developing and evaluating turbulence models and computational schemes for transitional boundary layer. [S0098-2202(00)01603-5]

scholarly journals Entrance Effects on Diffused Film-Cooling Holes

1998 ◽  
Author(s):  
A. Kohli ◽  
K. A. Thole
Keyword(s):  
Reynolds Number ◽  
Film Cooling ◽  
Gas Turbines ◽  
High Performance ◽  
Computational Study ◽  
Density Ratio ◽  
Reynolds Numbers ◽  
Supply Channel ◽  
Cooling Hole ◽  
Film Cooling Holes

Film-cooling is a widely used method of prolonging blade life in high performance gas turbines and is implemented by injecting cold air through discrete holes on the blade surface. Most experimental research on film-cooling has been performed using round holes supplied by a stagnant plenum. This can be quite different from the actual turbine blade conditions in that a crossflow may be present whereby the internal channel Reynolds number could be as high as 90,000. This computational study uses a film-cooling hole that is inclined at 35° with respect to the mainstream and is diffused at the hole exit by 15°. An engine representative jet-to-mainstream density ratio of two was simulated. The test matrix consisted of fourteen different cases that were simulated for the two different blowing ratios in which the following effects were investigated: a) the effect of the orientation of the coolant supply channel relative to the cooling hole, b) the effect of the channel Reynolds number, and c) the effect of the metering length of the cooling hole. Results showed that the orientation of the coolant supply had a large effect whereby the worst orientation, in terms of a reduced adiabatic effectiveness, was predicted when the channel supplying the cooling hole was perpendicular to the mainstream. For this particular orientation, higher laterally averaged effectiveness occurred at lower channel Reynolds numbers and with the hole having a short metering length.

Effect of Hole Pitch Ratio and Compound Angle on the Thermal Flow Fields of Double-Jet Film Cooling Hole

2014 ◽  
Author(s):  
Moon-Young Cho ◽  
Hyeon-Seok Seo ◽  
Youn-Jea Kim
Keyword(s):  
Film Cooling ◽  
Numerical Study ◽  
Turbine Blades ◽  
Flow Characteristics ◽  
Thermal Flow ◽  
Film Cooling Effectiveness ◽  
Gas Turbine Blades ◽  
Ansys Cfx ◽  
Cooling Hole ◽  
Pitch Distance

In this study, the effect of a row of double-jet film-cooling hole configurations on the thermal-flow characteristics of gas turbine blades was examined. To investigate the effect of the interference of anti-kidney vortices, the ratios of the pitch distance and hole diameter (P/d=5, 6.25, 8.333) were considered with two different compound angles (λ=0°, 4°). The film cooling performance and the generated losses were studied. Then, the relevant mechanisms were identified and explained. A numerical study was performed using ANSYS CFX 14.5 with the shear stress transport (SST) turbulent model. The blowing ratio was kept at a constant value of M=1.5. The film cooling effectiveness and temperature distribution are graphically depicted with various geometrical configurations.

Film Cooling Measurements for a Laidback Fan-Shaped Hole: Effect of Coolant Crossflow on Cooling Effectiveness and Heat Transfer

2019 ◽  
Vol 141 (4) ◽  
Author(s):  
Marc Fraas ◽  
Tobias Glasenapp ◽  
Achmed Schulz ◽  
Hans-Jörg Bauer
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Film Cooling ◽  
Gas Flow ◽  
Density Ratio ◽  
Coolant Flow ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Cooling Hole ◽  
Film Cooling Holes

Internal coolant passages of gas turbine vanes and blades have various orientations relative to the external hot gas flow. As a consequence, the inflow of film cooling holes varies as well. To further identify the influencing parameters of film cooling under varying inflow conditions, the present paper provides detailed experimental data. The generic study is performed in a novel test rig, which enables compliance with all relevant similarity parameters including density ratio. Film cooling effectiveness as well as heat transfer of a 10–10–10 deg laidback fan-shaped cooling hole is discussed. Data are processed and presented over 50 hole diameters downstream of the cooling hole exit. First, the parallel coolant flow setup is discussed. Subsequently, it is compared to a perpendicular coolant flow setup at a moderate coolant channel Reynolds number. For the perpendicular coolant flow, asymmetric flow separation in the diffuser occurs and leads to a reduction of film cooling effectiveness. For a higher coolant channel Reynolds number and perpendicular coolant flow, asymmetry increases and cooling effectiveness is further decreased. An increase in blowing ratio does not lead to a significant increase in cooling effectiveness. For all cases investigated, heat transfer augmentation due to film cooling is observed. Heat transfer is highest in the near-hole region and decreases further downstream. Results prove that coolant flow orientation has a severe impact on both parameters.

Effects of Jetting Orifice Geometry Parameters and Channel Reynolds Number on Bended Channel Cooling for a Novel Internal Cooling Structure

2019 ◽  
Author(s):  
Wei He ◽  
Qinghua Deng ◽  
Juan He ◽  
Tieyu Gao ◽  
Zhenping Feng
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Film Cooling ◽  
Leading Edge ◽  
Jet Impingement ◽  
Suction Side ◽  
Outer Wall ◽  
Internal Cooling ◽  
Cooling Effectiveness ◽  
Blade Leading Edge

Abstract A novel internal cooling structure has been raised recently to enhance internal cooling effectiveness and reduce coolant requirement without using film cooling. This study mainly focuses on verifying the actual cooling performance of the structure and investigating the heat transfer mechanism of the leading edge part of the structure, named bended channel cooling. The cooling performances of the first stage of GE-E3 turbine with three different blade leading edge cooling structures (impingement cooling, swirl cooling and bended channel cooling) were simulated using the conjugate heat transfer method. Furthermore, the effects of jetting orifice geometry and channel Reynolds number were studied with simplified models to illustrate the flow and heat transfer characteristics of the bended channel cooling. The results show that the novel internal cooling structure has obvious advantages on the blade leading edge and suction side under operating condition. The vortex core structure in the bended channel depends on orifice width, but not channel Reynolds number. With the ratio of orifice width to outer wall thickness smaller than a critical value of 0.5, the coolant flows along the external surface of the channel in the pattern of “inner film cooling”, which is pushed by centrifugal force and minimizes the mixing with spent cooling air. Namely, the greatly organized coolant flow generates higher cooling effectiveness and lower coolant demand. Both the Nusselt number on the channel surfaces and total pressure loss increase significantly when the orifice width falls or channel Reynolds increases, but the wall jet impingement distance appears to be less influential.

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