Integration of Advanced Gas Turbines in Pulp and Paper Mills for Increased Power Generation

2001 ◽  
Vol 123 (4) ◽  
pp. 734-740 ◽  
Author(s):  
K. Maunsbach ◽  
A. Isaksson ◽  
J. Yan ◽  
G. Svedberg ◽  
L. Eidensten
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Energy Demand ◽  
Paper Industry ◽  
Black Liquor ◽  
Combined Cycle ◽  
Pulp And Paper ◽  
Pulp And Paper Mills ◽  
Paper Mills ◽  
Combined Cycles

The pulp and paper industry handles large amounts of energy and today produces the steam needed for the process and some of the required electricity. Several studies have shown that black liquor gasification and combined cycles increase the power production significantly compared to the traditional processes used today. It is of interest to investigate the performance when advanced gas turbines are integrated with next-generation pulp and paper mills. The present study focused on comparing the combined cycle with the integration of advanced gas turbines such as steam injected gas turbine (STIG) and evaporative gas turbine (EvGT) in pulp and paper mills. Two categories of simulations have been performed: (1) comparison of gasification of both black liquor and biomass connected to either a combined cycle or steam injected gas turbine with a heat recovery steam generator; (2) externally fired gas turbine in combination with the traditional recovery boiler. The energy demand of the pulp and paper mills is satisfied in all cases and the possibility to deliver a power surplus for external use is verified. The study investigates new system combinations of applications for advanced gas turbines.

Integration of Advanced Gas Turbines in Pulp and Paper Mills for Increased Power Generation

2000 ◽  
Author(s):  
Katarina Maunsbach ◽  
Anna Isaksson ◽  
Jinyue Yan ◽  
Gunnar Svedberg ◽  
Lars Eidensten
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Energy Demand ◽  
Paper Industry ◽  
Black Liquor ◽  
Combined Cycle ◽  
Pulp And Paper ◽  
Pulp And Paper Mills ◽  
Paper Mills ◽  
Combined Cycles

The pulp and paper industry handles large amounts of energy and today produces the steam needed for the process and some of the required electricity. Several studies have shown that black liquor gasification and combined cycles increase the power production significantly compared to the traditional processes used today. It is of interest to investigate the performance when advanced gas turbines are integrated with next-generation pulp and paper mills. The present study focused on comparing the combined cycle with the integration of advanced gas turbines such as steam injected gas turbine (STIG) and evaporative gas turbine (EvGT) in pulp and paper mills. Two categories of simulations have been performed: (1) comparison of gasification of both black liquor and biomass connected to either a combined cycle or steam injected gas turbine with a heat recovery steam generator; (2) externally fired gas turbine in combination with the traditional recovery boiler. The energy demand of the pulp and paper mills is satisfied in all cases and the possibility to deliver a power surplus for external use is verified. The study investigates new system combinations of applications for advanced gas turbines.

Combined Biomass and Black Liquor Gasifier/Gas Turbine Cogeneration at Pulp and Paper Mills

1999 ◽  
Vol 121 (3) ◽  
pp. 394-400 ◽  
Author(s):  
E. D. Larson ◽  
T. G. Kreutz ◽  
S. Consonni
Keyword(s):  
Steam Turbine ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Black Liquor ◽  
Pulp Mill ◽  
Low Pressure ◽  
Pulp And Paper ◽  
Commercial Development ◽  
Pulp And Paper Mills ◽  
Paper Mills

Kraft pulp and paper mills generate large quantities of black liquor and byproduct biomass suitable for gasification. These fuels are used today for onsite cogeneration of heat and power in boiler/steam turbine systems. Gasification technologies under development would enable these fuels to be used in gas turbines. This paper reports results of detailed full-load performance modeling of pulp-mill cogeneration systems, based on gasifier/gas turbine technologies and, for comparison, on conventional steam-turbine cogeneration technologies. Pressurized, oxygen-blown black liquor gasification, the most advanced of proposed commercial black liquor gasifier designs, is considered, together with three alternative biomass gasifier designs under commercial development (high-pressure air-blown, low-pressure air-blown, and low-pressure indirectly-heated). Heavy-duty industrial gas turbines of the 70-MWe and 25-MWe class are included in the analysis. Results indicate that gasification-based cogeneration with biomass-derived fuels would transform a typical pulp mill into a significant power exporter and would also offer possibilities for net reductions in emissions of carbon dioxide relative to present practice.

Combined Biomass and Black Liquor Gasifier/Gas Turbine Cogeneration at Pulp and Paper Mills

1998 ◽  
Author(s):  
Eric D. Larson ◽  
Thomas G. Kreutz ◽  
Stefano Consonni
Keyword(s):  
Steam Turbine ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Black Liquor ◽  
Pulp Mill ◽  
Low Pressure ◽  
Pulp And Paper ◽  
Commercial Development ◽  
Pulp And Paper Mills ◽  
Paper Mills

Kraft pulp and paper mills generate large quantities of black liquor and byproduct biomass suitable for gasification. These fuels are used today for onsite cogeneration of heat and power in boiler/steam turbine systems. Gasification technologies under development would enable these fuels to be used in gas turbines. This paper reports results of detailed full-load performance modeling of pulp-mill cogeneration systems based on gasifier/gas turbine technologies and, for comparison, on conventional steam-turbine cogeneration technologies. Pressurized, oxygen-blown black liquor gasification, the most advanced of proposed commercial black liquor gasifier designs, is considered, together with three alternative biomass gasifier designs under commercial development (high-pressure air-blown, low-pressure air-blown, and low-pressure indirectly-heated). Heavy-duty industrial gas turbines of the 70-MWe and 25-MWe class are included in the analysis. Results indicate that gasification-based cogeneration with biomass-derived fuels would transform a typical pulp mill into a significant power exporter and would also offer possibilities for net reductions in emissions of carbon dioxide relative to present practice.

Preliminary Economics of Black Liquor Gasifier/Gas Turbine Cogeneration at Pulp and Paper Mills

2000 ◽  
Vol 122 (2) ◽  
pp. 255-261 ◽  
Author(s):  
Eric D. Larson ◽  
Stefano Consonni ◽  
Thomas G. Kreutz
Keyword(s):  
Steam Turbine ◽  
Gas Turbines ◽  
Kraft Pulp ◽  
Performance Modeling ◽  
Black Liquor ◽  
Pulp Mills ◽  
Pulp And Paper Mills ◽  
Paper Mills ◽  
Combined Cycles ◽  
Pulp Production

Black liquor, the lignin-rich byproduct of kraft pulp production, is burned in boiler/steam turbine cogeneration systems at pulp mills today to provide heat and power for onsite use. Black liquor gasification technologies under development would enable this fuel to be used in gas turbines. This paper reports preliminary economics of 100-MWe scale integrated black-liquor gasifier/combined cycles using alternative commercially proposed gasifier designs. The economics are based on detailed full-load performance modeling and on capital, operating and maintenance costs developed in collaboration with engineers at Bechtel Corporation and Stone & Webster Engineering. Comparisons with conventional boiler/steam turbine systems are included. [S0742-4795(00)00402-6]

scholarly journals Preliminary Economics of Black Liquor Gasifier/Gas Turbine Cogeneration at Pulp and Paper Mills

1998 ◽  
Author(s):  
Eric D. Larson ◽  
Stefano Consonni ◽  
Thomas G. Kreutz
Keyword(s):  
Steam Turbine ◽  
Gas Turbines ◽  
Kraft Pulp ◽  
Performance Modeling ◽  
Black Liquor ◽  
Pulp Mills ◽  
Pulp And Paper Mills ◽  
Paper Mills ◽  
Combined Cycles ◽  
Pulp Production

Black liquor, the lignin-rich byproduct of kraft pulp production, is burned in boiler/steam turbine cogeneration systems at pulp mills today to provide heat and power for onsite use. Black liquor gasification technologies under development would enable this fuel to be used in gas turbines. This paper reports preliminary economics of 100-MWe scale integrated black-liquor gasifier/combined cycles using alternative commercially-proposed gasifier designs. The economics are based on detailed full-load performance modeling and on capital and operating and maintenance costs developed in collaboration with engineers at Bechtel Corporation and Stone and Webster Engineering. Comparisons with conventional boiler/steam turbine systems are included.

GTPRO: A Flexible, Interactive Computer Program for the Design and Optimization of Gas Turbine Power Systems

1988 ◽  
Author(s):  
Maher A. Elmasri
Keyword(s):  
Power Systems ◽  
Computer Program ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Combined Cycle ◽  
Process Flow ◽  
Technical Parameters ◽  
Design And Optimization ◽  
Trade Offs ◽  
Combined Cycles

A fast, interactive, flexible computer program has been developed to facilitate system selection and design for gas turbine based power and cogeneration plants. A data base containing ISO performance information on forty-two gas turbines is coupled to an off-design model to predict engine characteristics for different site and installation parameters. A heat recovery steam generator (HRSG) model allows boiler size and cost to be estimated as a function of the system’s technical parameters. The model can handle HRSG’s with up to two live steam pressures plus a third feedheating/deaerating drum. Five basic types of combined cycle are covered with up to four different process steam streams for cogeneration or gas turbine injection. Two additional feedheating steam bleeds are supported for condensing combined cycles. The program is intelligent with some internal decision making capabilities regarding process steam sourcing and flow directions and will automatically select the appropriate heat and mass balance procedures to cover a wide variety of process flow schematics. The program provides plotter outputs to show the cycle process flow schematic, T-s and h-s diagrams, and HRSG temperature profiles. An application of GTPRO in analyzing some technical and economic performance trade-offs for two-pressure combined cycles is presented.

Upgrading aerated lagoons at pulp and paper mills

1997 ◽  
Vol 35 (2-3) ◽  
pp. 117-122 ◽  
Author(s):  
Thomas Welander ◽  
Anders Löfqvist ◽  
Anders Selmer
Keyword(s):  
Paper Industry ◽  
Pulp And Paper ◽  
Full Scale ◽  
Support Material ◽  
Treatment Efficiency ◽  
Pulp And Paper Mills ◽  
Paper Mills ◽  
Treated Effluent ◽  
Pilot Plant Scale ◽  
One Year

The possibility of improving the efficiency of aerated lagoons treating pulp and paper industry effluents by introducing a support material for microbial growth was studied on a pilot plant scale. Two 20 m3 pilot plants were operated for approximately one year in parallel with full-scale aerated lagoons at two Swedish pulp and paper mills. A support material specifically developed for application in aerated lagoons was installed in the pilot plants. A considerably higher treatment efficiency was obtained in the pilot plants than in the full-scale lagoons. While 30-40% of the COD was removed in the full-scale lagoons, a COD-removal of 60-70% was achieved in the pilot plants. Phosphorus, an important discharge parameter at both mills, was removed to 60-70%, while the removal in the full scale lagoons was only 0-10%. The suspended solids in the treated effluent after clarification was around 20 mg/l.

System Evaluation and LBTU Fuel Combustion Studies for IGCC Power Generation

1995 ◽  
Vol 117 (4) ◽  
pp. 673-677 ◽  
Author(s):  
C. S. Cook ◽  
J. C. Corman ◽  
D. M. Todd
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Coal Gasification ◽  
Flame Temperature ◽  
Combined Cycle ◽  
Gas Turbine Combustor ◽  
Gas Cleaning ◽  
Wide Range ◽  
Cycle Systems ◽  
Combined Cycles

The integration of gas turbines and combined cycle systems with advances in coal gasification and gas stream cleanup systems will result in economically viable IGCC systems. Optimization of IGCC systems for both emission levels and cost of electricity is critical to achieving this goal. A technical issue is the ability to use a wide range of coal and petroleum-based fuel gases in conventional gas turbine combustor hardware. In order to characterize the acceptability of these syngases for gas turbines, combustion studies were conducted with simulated coal gases using full-scale advanced gas turbine (7F) combustor components. It was found that NOx emissions could be correlated as a simple function of stoichiometric flame temperature for a wide range of heating values while CO emissions were shown to depend primarily on the H2 content of the fuel below heating values of 130 Btu/scf (5125 kJ/NM3) and for H2/CO ratios less than unity. The test program further demonstrated the capability of advanced can-annular combustion systems to burn fuels from air-blown gasifiers with fuel lower heating values as low as 90 Btu/scf (3548 kJ/NM3) at 2300°F (1260°C) firing temperature. In support of ongoing economic studies, numerous IGCC system evaluations have been conducted incorporating a majority of the commercial or near-commercial coal gasification systems coupled with “F” series gas turbine combined cycles. Both oxygen and air-blown configurations have been studied, in some cases with high and low-temperature gas cleaning systems. It has been shown that system studies must start with the characteristics and limitations of the gas turbine if output and operating economics are to be optimized throughout the range of ambient operating temperature and load variation.

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