Electromigration of flip chip solder bump on Cu/Ni(V)/Al thin film under bump metallization

Author(s):  
W.J. Choi ◽  
E.C.C. Yeh ◽  
K.N. Tu ◽  
P. Elenius ◽  
H. Balkan
2004 ◽  
Vol 33 (10) ◽  
pp. 1118-1129 ◽  
Author(s):  
Guh-Yaw Jang ◽  
Chien-Sheng Huang ◽  
Li-Yin Hsiao ◽  
Jenq-Gong Duh ◽  
Hideyuki Takahashi

2010 ◽  
Vol 2010 (1) ◽  
pp. 000234-000241
Author(s):  
Rajesh Katkar ◽  
Laura Mirkarimi

The μPILR interconnect is a copper pillar manufactured as a part of a substrate pad. In this paper, we discuss the electromigration (EM) performance of Pb-free μPILR interconnects in a multi-pair daisy chain within 150μm pitch flip-chip packages. Electromigration performance of μPILR interconnects has shown a significant improvement and noticeably delayed electromigration induced failures. Voids initially begin to appear at Cu6Sn5 and solder interface on the die side, with eventual open failure due to excessive void formation along with a severe depletion of Cu Under Bump Metallization (UBM). No failure was observed on the substrate side of the interconnect regardless of the current direction. The enhanced performance of the μPILR interconnect along with other reliability benefits makes it an excellent alternative to conventional solder joints including thin film stack UBMs, thicker copper UBM as well as copper pillar on die.


2007 ◽  
Vol 22 (5) ◽  
pp. 1219-1229 ◽  
Author(s):  
Jeong-Won Yoon ◽  
Hyun-Suk Chun ◽  
Seung-Boo Jung

In this study, we fabricated eutectic Au–Sn (Au–20 wt% Sn) flip-chip solder bumps from a single electroplating bath. After reflowing, the average diameter of the solder bump was approximately 80 μm. The (Ni,Au)3Sn2 phase was initially formed when the liquid Au–Sn solder reacted with the Ni UBM (under bump metallization). After aging at 150 °C, the (Ni,Au)3Sn2 intermetallic compound (IMC), which formed at the interface during reflow, was fully transformed into the (Au,Ni)Sn IMC due to the restricted supply of Ni atoms from the UBM to the interface. On the other hand, after aging at 250 °C for 1000 h, two IMC layers, (Au,Ni)Sn and (Ni,Au)3Sn2, were formed at the interface. The lower (Ni,Au)3Sn2 phase was formed when the (Au,Ni)Sn phase reacted with the Ni UBM. The interfacial (Au,Ni)Sn IMC grew with the preferential consumption of the available δ-phase in the solder matrix. Eventually, the ζ-phase covered most of the interfacial layer. In the bump shear tests, the Au–Sn/Ni joint aged at 150 °C fractured through the bulk of the solder, confirming the mechanical reliability of the interface. In contrast, the Au–Sn/Ni joint aged at 250 °C fractured along the interface, thereby demonstrating brittle failure, possibly a result of the brittle IMC layer at the interface.


Author(s):  
George F. Gaut

Abstract Access to the solder bump and under-fill material of flip-chip devices has presented a new problem for failure analysts. The under-fill and solder bumps have also added a new source for failure causes. A new tool has become available that can reduce the time required to analyze this area of a flip-chip package. By using precision selective area milling it is possible to remove material (die or PCB) that will allow other tools to expose the source of the failure.


Author(s):  
Peian Li ◽  
Xu Zhang ◽  
Wing Cheung Chong ◽  
Kei May Lau

1988 ◽  
Vol 119 ◽  
Author(s):  
Hung-Yu Liu ◽  
Peng-Heng Chang ◽  
Jim Bohlman ◽  
Hun-Lian Tsai

AbstractThe interaction of Al and W in the Si/SiO2/W-Ti/Al thin film system is studied quantitatively by glancing angle x-ray diffraction. The formation of Al-W compounds due to annealing is monitored by the variation of the integrated intensity from a few x-ray diffraction peaks of the corresponding compounds. The annealing was conducted at 400°C, 450°C and 500°C from 1 hour to 300 hours. The kinetics of compound formation is determined using x-ray diffraction data and verified by TEM observations. We will also show the correlation of the compound formation to the change of the electrical properties of these films.


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