Substantiation of the various turbulence models use and of the need to account for roughness when calculating the viscous flow in low-flow centrifugal compressor stages using the computational gas dynamics

2020 ◽  
Author(s):  
S. V. Kartashov ◽  
Y. V. Kozhukhov
Keyword(s):  
Viscous Flow ◽  
Centrifugal Compressor ◽  
Gas Dynamics ◽  
Turbulence Models ◽  
Low Flow ◽  
Computational Gas Dynamics

scholarly journals Improving the quality of design calculations of viscous flow in low-flow centrifugal compressor stages by methods of computational fluid dynamics through reasonable application of different turbulence models

2021 ◽  
pp. 24-30
Author(s):  
S. V. Kartashev ◽  
◽  
Yu. V. Kozhukhov ◽  
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Turbulence Model ◽  
Centrifugal Compressor ◽  
Turbulence Models ◽  
Low Flow ◽  
Solution Stability ◽  
Relative Width ◽  
Computational Domain

The paper considers the issue of improving the quality of the numerical experiment in the calculation of viscous gas in the flowing part of a low-flow centrifugal compressor stage. The choice of turbulence model in creating a calculation model for calculations by methods of computational fluid dynamics is substantiated. As object of research is chosen low-flow stage with conditional flow coefficient Ф=0,008 and relative width at impeller outlet b2 /D2 =0,0133. The issue of qualitative modeling of friction losses in low-flow stages is of fundamental importance and is directly related to the choice of turbulence model. It is shown that the choice of low-Reynolds turbulence models in the case of unloaded and discontinuous low-flow stages can be made from the main common models (SpalartAllmaras, SST, k-ω) based on the economy of calculations, speed of convergence, solution stability and adequacy of the obtained results. For models with wall functions, the quality of the mesh model and the observance of the dimensionless distance to the wall y+ throughout the calculation domain are particularly important. For highReynolds turbulence models, at values of y+=25...50 on all friction surfaces of the computational domain in the optimal mode of operation, the grid independence of the solution for the entire gas-dynamic characteristic is ensured. It is unacceptable for y+ to fall into the transition region of 4...15 between the viscous sublayer and the region of the logarithmic velocity profile

scholarly journals The Problem of Accounting for Heat Exchange between the Flow and the Flow Part Surfaces When Modeling a Viscous Flow in Low-Flow Stages of a Centrifugal Compressor

2020 ◽  
Vol 10 (24) ◽  
pp. 9138
Author(s):  
Sergey Kartashov ◽  
Yuri Kozhukhov ◽  
Vycheslav Ivanov ◽  
Aleksei Danilishin ◽  
Aleksey Yablokov ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Exchange ◽  
Centrifugal Compressor ◽  
Calculation Model ◽  
Flow Coefficient ◽  
Low Flow ◽  
Relative Width ◽  
Adiabatic Wall ◽  
Flow Part ◽  
Computational Fluid Dynamics Cfd

In this paper, we review the problem of accounting for heat exchange between the flow and the flow part surfaces when creating a calculation model for modeling the workflow process of low-flow stages of a centrifugal compressor using computational fluid dynamics (CFD). The objective selected for this study was a low-flow intermediate type stage with the conditional flow coefficient Փ = 0.008 and the relative width at the impeller exit b2/D2 = 0.0133. We show that, in the case of modeling with widespread adiabatic wall simplification, the calculated temperature in the gaps between the impeller and the stator elements is significantly overestimated. Modeling of the working process in the flow part was carried out with a coupled heat exchanger, as well as with simplified accounting for heat transfer by setting the temperatures of the walls. The gas-dynamic characteristics of the stage were compared with the experimental data, the heat transfer influence on the disks friction coefficient was estimated, and the temperature distributions in the gaps between disks and in the flow part of the stage were analyzed. It is shown that the main principle when modeling the flow in low-flow stage is to ensure correct temperature distribution in the gaps.

scholarly journals Structural Response of a Single-Stage Centrifugal Compressor to Fluid-Induced Excitations at Low-Flow Operating Condition: Experimental and Numerical Study

Energies ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 4292
Author(s):  
Kirill Kabalyk ◽  
Andrzej Jaeschke ◽  
Grzegorz Liśkiewicz ◽  
Michał Kulak ◽  
Tomasz Szydłowski ◽  
...  
Keyword(s):  
Centrifugal Compressor ◽  
Numerical Study ◽  
Structural Response ◽  
Flow Coefficient ◽  
Low Flow ◽  
Dynamic Strain ◽  
Duct Acoustics ◽  
Numerical Noise ◽  
Partial Load ◽  
Compressor Impeller

The article describes an assessment of possible changes in constant fatigue life of a medium flow-coefficient centrifugal compressor impeller subject to operation at close-to-surge point. Some aspects of duct acoustics are additionally analyzed. The experimental measurements at partial load are presented and are primarily used for validation of unidirectionally coupled fluid-structural numerical model. The model is based on unsteady finite-volume fluid-flow simulations and on finite-element transient structural analysis. The validation is followed by the model implementation to replicate the industry-scale loads with reasonably higher rotational speed and suction pressure. The approach demonstrates satisfactory accuracy in prediction of stage performance and unsteady flow field in vaneless diffuser. The latter is deduced from signal analysis relying on continuous wavelet transformations. On the other hand, it is found that the aerodynamic incidence losses at close-to-surge point are underpredicted. The structural simulation generates considerable amounts of numerical noise, which has to be separated prior to evaluation of fluid-induced dynamic strain. The main source of disturbance is defined as a stationary region of static pressure drop caused by flow contraction at volute tongue and leading to first engine-order excitation in rotating frame of reference. Eventually, it is concluded that the amplitude of excitation is too low to lead to any additional fatigue.

Calculation of flow of a viscous compressed Gas in the casing of low-flow centrifugal Compressor stages

1998 ◽  
Vol 34 (11) ◽  
pp. 672-676
Author(s):  
A. I. Evtushenko ◽  
A. K. Gaponov ◽  
I. M. Notkina ◽  
K. P. Seleznev
Keyword(s):  
Centrifugal Compressor ◽  
Low Flow ◽  
Compressed Gas

Experimental Investigation of Surge Phenomena in a Transonic Centrifugal Compressor With Inlet Distortion

2020 ◽  
Author(s):  
Sasuga Ito ◽  
Masato Furukawa ◽  
Satoshi Gunjishima ◽  
Takafumi Ota ◽  
Kazuhito Konishi ◽  
...  
Keyword(s):  
Flow Rate ◽  
Centrifugal Compressor ◽  
Flow Instability ◽  
Pressure Sensors ◽  
Low Flow ◽  
Inlet Distortion ◽  
Transonic Centrifugal Compressor ◽  
Response Pressure ◽  
Surge Phenomena ◽  
Low Flow Rate

Abstract Inlet distortion has influence on the aerodynamic performance of turbomachinery such as compressors, turbines and fans. On turbochargers, bent pipes are installed around the compressor due to the spatial limitations in the engine room of the vehicle. As the result, the compressor is operated with the distorted inflow. In the low flow rate operation, the distorted inflow also affects the flow instability like stall and surge. Especially, the operation range on the low flow rate side is defined based on the flow rate where surge occurs, so it is important to investigate the effect of the distorted inflow on surge. In this study, the effect of the inlet distortion to surge phenomena has been investigated by the experiments with a transonic centrifugal compressor. A bent pipe has been installed at the upstream of the compressor to generate a distorted flow. Experiments have been also conducted under the condition that a straight pipe was installed upstream of the compressor, and unsteady measurements with high response pressure sensors and an I-type hot wire probe have been carried out to each experiments. In addition, Fast Fourier transform (FFT) and Wavelet transform have been applied to the unsteady measurement results obtained from each experiment.

scholarly journals Local flow assessment of the Japan Bulk Carrier using different turbulence models

2021 ◽  
Vol 1182 (1) ◽  
pp. 012004
Author(s):  
A Bekhit ◽  
F Popescu
Keyword(s):  
Experimental Data ◽  
Viscous Flow ◽  
Turbulence Models ◽  
Wake Flow ◽  
Design Stage ◽  
Bulk Carrier ◽  
Local Flow ◽  
Special Investigation ◽  
Ship Wake ◽  
Effective Wake

Abstract Ship resistance and powering represent the most important aspects in the initial design stage of the ship. Based on their estimation the basic milestone for selecting the main engine and the propulsion system is established. The majority of ships in the international fleet nowadays rely on the screw propeller working in the wake zone behind the ship. The wake flow of the ship has a direct impact on the propeller performance and the propulsion efficiency. Accurate prediction of the nominal and effective wake is crucially important to provide a proper understanding of the flow where the propeller will perform. From this point of view, the wake flow of the Capesize Japan Bulk Carrier (JBC) is assessed using a viscous flow Computational Fluid Dynamics (CFD) method. Numerical simulations are performed to predict the nominal and effective wake of the ship by making use of the viscous flow solver ISIS_CFD of the FINETM/Marine software provided by NUMECA. The solver is based on the finite volume method to build the spatial discretization of the transport equation to resolve the Reynolds-Averaged Navier-Stokes (RANS) equations. Closure to turbulence is achieved using different turbulence models in order to investigate their accuracy in predicting the complex wake flow of the ship. Two-phase flow approach is used to model the air-water interface where the Volume of Fluid method is implemented to capture the free-surface. The results for both nominal and effective wake are assessed against the experimental data provided by the National Maritime Research Institute (NMRI) and Yokohama National University in Japan that were presented in the seventh Workshop on CFD in ship hydrodynamics (Tokyo2015). The results validation showed a reasonable agreement compared to the experimental data for both nominal and effective wake. As it was expected, some turbulence models showed to be more accurate in predicting ship wake, especially the Shear Stress Transport (K-ω SST) and Explicit Algebraic Reynolds Stress (EASM) Models. A special investigation of the flow vortices is also taken into consideration.

scholarly journals Research of a Spatial Flow of a Low-Flow Stage of a Svd-22 Centrifugal Compressor by Computational Fluid Dynamics Methods Using Super-Computer Technologies

2020 ◽  
Vol 220 ◽  
pp. 01082
Author(s):  
Yuri Kozhukhov ◽  
Serafima Tatchenkova ◽  
Sergey Kartashov ◽  
Vyacheslav Ivanov ◽  
Evgeniy Nikitin
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Centrifugal Compressor ◽  
Low Flow ◽  
Centrifugal Compressors ◽  
Control Measurement ◽  
Flow Features ◽  
Super Computer ◽  
Multistage Compressors ◽  
Flow Stage

This paper provides the results of the study of a spatial flow in a low-flow stage of a SVD-22 centrifugal compressor of computational fluid dynamics methods using the Ansys CFX 14.0 software package. Low flow stages are used as the last stages of multistage centrifugal compressors. Such multistage compressors are widely used in boosting compressor stations for natural gas, in chemical industries. The flow features in low-flow stages require independent research. This is due to the fact that the developed techniques for designing centrifugal compressor stages are created for medium-flow and high-flow stages and do not apply to low-flow stages. Generally at manufacturing new centrifugal compressors, it is impossible to make a control measurement of the parameters of the working process inside the flow path elements. Computational fluid dynamics methods are widely used to overcome this difficulties. However verification and validation of CFD methods are necessary for accurate modeling of the workflow. All calculations were conducted on one of the SPbPU clusters. Parameters of one cluster node: AMD Opteron 280 2 cores, 8GB RAM. The calculations were conducted using 4 nodes (HP MPI Distributed Parallel startup type) with their full load by parallelizing processes on each node.

Influence of Labyrinth Seal Leakage on Centrifugal Compressor Performance

2009 ◽  
Author(s):  
Bob Mischo ◽  
Beat Ribi ◽  
Christof Seebass-Linggi ◽  
Sebastiano Mauri
Keyword(s):  
Centrifugal Compressor ◽  
Leading Edge ◽  
Suction Side ◽  
Labyrinth Seal ◽  
Main Flow ◽  
Low Flow ◽  
Leakage Flow ◽  
Multi Stage ◽  
Compressor Impeller ◽  
Rotating Impeller

The focus of this paper lies on the leakage flow across the shroud of a centrifugal compressor impeller. It is common practice to use shrouded impellers in multi stage compressors featuring a single shaft. The rotating impeller then has to be sealed against the higher pressure in the downstream diffuser by means of labyrinths. The relative amount of leakage is higher for stages designed for low flow, meaning that the associated losses gain in relevance. In addition to this loss source, the injection of the leakage flow has a serious influence on the main flow in a region where it is prone to separation, i.e. at the suction side of the impeller blades close to the shroud, where the highest relative velocities are found. The present paper discusses the numerical results of several geometrical arrangements where the leakage flow was mixed with the main flow in different ways. The distance between the location of injection and the leading edge of the impeller as well as the orientation of the injected flow showed a distinct influence on the performance of the entire stage, mainly on stability.

Dynamic Model of Multistage Centrifugal Compressor With a Stage-by-Stage Anti-Surge Recirculating System

2021 ◽  
Author(s):  
Nicola Casari ◽  
Michele Pinelli ◽  
Alessio Suman ◽  
Matteo Manganelli ◽  
Mirko Morini ◽  
...  
Keyword(s):  
Centrifugal Compressor ◽  
Pressure Ratio ◽  
Suction Side ◽  
System Level ◽  
Low Flow ◽  
Return Flow ◽  
Control Line ◽  
Compressor Surge ◽  
Surge Control ◽  
Surge Line

Abstract The operability region of a centrifugal compressor is bounded by the low-flow (or high-pressure ratio) limit, commonly referred to as surge. The exact location of the surge line on the map can vary depending on the operating condition and, as a result, a typical Surge Avoidance Line is established at 10% to 15% above the stated flow for the theoretical surge line. The current state of the art of centrifugal compressor surge control is to utilize a global recycle valve to return flow from the discharge side of a centrifugal compressor to the suction side to increase the flow through the compressor and, thus, avoid entering the surge region. This is conventionally handled by defining a compressor surge control line that conservatively assumes that all stages must be kept out of surge at all the time. In compressors with multiple stages, the amount of energy loss is disproportion-ally large since the energy that was added in each stage is lost during system level (or global) recycling. This work proposes an internal stage-wise recycling that provides a much more controlled flow recycling to affect only those stages that may be on the verge of surge. The amount of flow needed for such a scheme will be much smaller than highly conservative global recycling approach. Also, the flow does not leave the compressor casing and therefore does not cross the pressure boundary. Compared to global recycling this inherently has less loss depending upon application and specific of control design.

Sign in / Sign up

Export Citation Format

Share Document