Calculation of flow of a viscous compressed Gas in the casing of low-flow centrifugal Compressor stages

1998 ◽  
Vol 34 (11) ◽  
pp. 672-676
Author(s):  
A. I. Evtushenko ◽  
A. K. Gaponov ◽  
I. M. Notkina ◽  
K. P. Seleznev
2020 ◽  
Vol 10 (24) ◽  
pp. 9138
Author(s):  
Sergey Kartashov ◽  
Yuri Kozhukhov ◽  
Vycheslav Ivanov ◽  
Aleksei Danilishin ◽  
Aleksey Yablokov ◽  
...  

In this paper, we review the problem of accounting for heat exchange between the flow and the flow part surfaces when creating a calculation model for modeling the workflow process of low-flow stages of a centrifugal compressor using computational fluid dynamics (CFD). The objective selected for this study was a low-flow intermediate type stage with the conditional flow coefficient Փ = 0.008 and the relative width at the impeller exit b2/D2 = 0.0133. We show that, in the case of modeling with widespread adiabatic wall simplification, the calculated temperature in the gaps between the impeller and the stator elements is significantly overestimated. Modeling of the working process in the flow part was carried out with a coupled heat exchanger, as well as with simplified accounting for heat transfer by setting the temperatures of the walls. The gas-dynamic characteristics of the stage were compared with the experimental data, the heat transfer influence on the disks friction coefficient was estimated, and the temperature distributions in the gaps between disks and in the flow part of the stage were analyzed. It is shown that the main principle when modeling the flow in low-flow stage is to ensure correct temperature distribution in the gaps.


Energies ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 4292
Author(s):  
Kirill Kabalyk ◽  
Andrzej Jaeschke ◽  
Grzegorz Liśkiewicz ◽  
Michał Kulak ◽  
Tomasz Szydłowski ◽  
...  

The article describes an assessment of possible changes in constant fatigue life of a medium flow-coefficient centrifugal compressor impeller subject to operation at close-to-surge point. Some aspects of duct acoustics are additionally analyzed. The experimental measurements at partial load are presented and are primarily used for validation of unidirectionally coupled fluid-structural numerical model. The model is based on unsteady finite-volume fluid-flow simulations and on finite-element transient structural analysis. The validation is followed by the model implementation to replicate the industry-scale loads with reasonably higher rotational speed and suction pressure. The approach demonstrates satisfactory accuracy in prediction of stage performance and unsteady flow field in vaneless diffuser. The latter is deduced from signal analysis relying on continuous wavelet transformations. On the other hand, it is found that the aerodynamic incidence losses at close-to-surge point are underpredicted. The structural simulation generates considerable amounts of numerical noise, which has to be separated prior to evaluation of fluid-induced dynamic strain. The main source of disturbance is defined as a stationary region of static pressure drop caused by flow contraction at volute tongue and leading to first engine-order excitation in rotating frame of reference. Eventually, it is concluded that the amplitude of excitation is too low to lead to any additional fatigue.


Author(s):  
Sasuga Ito ◽  
Masato Furukawa ◽  
Satoshi Gunjishima ◽  
Takafumi Ota ◽  
Kazuhito Konishi ◽  
...  

Abstract Inlet distortion has influence on the aerodynamic performance of turbomachinery such as compressors, turbines and fans. On turbochargers, bent pipes are installed around the compressor due to the spatial limitations in the engine room of the vehicle. As the result, the compressor is operated with the distorted inflow. In the low flow rate operation, the distorted inflow also affects the flow instability like stall and surge. Especially, the operation range on the low flow rate side is defined based on the flow rate where surge occurs, so it is important to investigate the effect of the distorted inflow on surge. In this study, the effect of the inlet distortion to surge phenomena has been investigated by the experiments with a transonic centrifugal compressor. A bent pipe has been installed at the upstream of the compressor to generate a distorted flow. Experiments have been also conducted under the condition that a straight pipe was installed upstream of the compressor, and unsteady measurements with high response pressure sensors and an I-type hot wire probe have been carried out to each experiments. In addition, Fast Fourier transform (FFT) and Wavelet transform have been applied to the unsteady measurement results obtained from each experiment.


2020 ◽  
Vol 220 ◽  
pp. 01082
Author(s):  
Yuri Kozhukhov ◽  
Serafima Tatchenkova ◽  
Sergey Kartashov ◽  
Vyacheslav Ivanov ◽  
Evgeniy Nikitin

This paper provides the results of the study of a spatial flow in a low-flow stage of a SVD-22 centrifugal compressor of computational fluid dynamics methods using the Ansys CFX 14.0 software package. Low flow stages are used as the last stages of multistage centrifugal compressors. Such multistage compressors are widely used in boosting compressor stations for natural gas, in chemical industries. The flow features in low-flow stages require independent research. This is due to the fact that the developed techniques for designing centrifugal compressor stages are created for medium-flow and high-flow stages and do not apply to low-flow stages. Generally at manufacturing new centrifugal compressors, it is impossible to make a control measurement of the parameters of the working process inside the flow path elements. Computational fluid dynamics methods are widely used to overcome this difficulties. However verification and validation of CFD methods are necessary for accurate modeling of the workflow. All calculations were conducted on one of the SPbPU clusters. Parameters of one cluster node: AMD Opteron 280 2 cores, 8GB RAM. The calculations were conducted using 4 nodes (HP MPI Distributed Parallel startup type) with their full load by parallelizing processes on each node.


Author(s):  
Bob Mischo ◽  
Beat Ribi ◽  
Christof Seebass-Linggi ◽  
Sebastiano Mauri

The focus of this paper lies on the leakage flow across the shroud of a centrifugal compressor impeller. It is common practice to use shrouded impellers in multi stage compressors featuring a single shaft. The rotating impeller then has to be sealed against the higher pressure in the downstream diffuser by means of labyrinths. The relative amount of leakage is higher for stages designed for low flow, meaning that the associated losses gain in relevance. In addition to this loss source, the injection of the leakage flow has a serious influence on the main flow in a region where it is prone to separation, i.e. at the suction side of the impeller blades close to the shroud, where the highest relative velocities are found. The present paper discusses the numerical results of several geometrical arrangements where the leakage flow was mixed with the main flow in different ways. The distance between the location of injection and the leading edge of the impeller as well as the orientation of the injected flow showed a distinct influence on the performance of the entire stage, mainly on stability.


2021 ◽  
Author(s):  
Nicola Casari ◽  
Michele Pinelli ◽  
Alessio Suman ◽  
Matteo Manganelli ◽  
Mirko Morini ◽  
...  

Abstract The operability region of a centrifugal compressor is bounded by the low-flow (or high-pressure ratio) limit, commonly referred to as surge. The exact location of the surge line on the map can vary depending on the operating condition and, as a result, a typical Surge Avoidance Line is established at 10% to 15% above the stated flow for the theoretical surge line. The current state of the art of centrifugal compressor surge control is to utilize a global recycle valve to return flow from the discharge side of a centrifugal compressor to the suction side to increase the flow through the compressor and, thus, avoid entering the surge region. This is conventionally handled by defining a compressor surge control line that conservatively assumes that all stages must be kept out of surge at all the time. In compressors with multiple stages, the amount of energy loss is disproportion-ally large since the energy that was added in each stage is lost during system level (or global) recycling. This work proposes an internal stage-wise recycling that provides a much more controlled flow recycling to affect only those stages that may be on the verge of surge. The amount of flow needed for such a scheme will be much smaller than highly conservative global recycling approach. Also, the flow does not leave the compressor casing and therefore does not cross the pressure boundary. Compared to global recycling this inherently has less loss depending upon application and specific of control design.


Breathe ◽  
2019 ◽  
Vol 15 (3) ◽  
pp. e108-e116
Author(s):  
Georgia Hardavella ◽  
Ioannis Karampinis ◽  
Armin Frille ◽  
Katherina Sreter ◽  
Ilona Rousalova

Oxygen use has extended from inpatient to outpatient settings for patients with chronic pulmonary diseases and complications of hypoxaemia. This article presents an overview of oxygen devices (oxygen concentrators, compressed gas cylinders and liquid oxygen) and delivery systems (high- and low-flow). The indications, advantages and disadvantages of each device and delivery system are presented, aiming to offer updated knowledge to the multidisciplinary team members managing patients with respiratory failure, and therefore allowing appropriate selection of devices and delivery systems that are tailored to the needs of each patient.


Author(s):  
Sasuga Ito ◽  
Masato Furukawa ◽  
Satoshi Gunjishima ◽  
Hiroki Usuki ◽  
Takafumi Ota ◽  
...  

Abstract Surge is an unsteady flow phenomenon occurring at low flow rates in the pipeline system including compressors. The surge is a phenomenon that must be avoided because of the danger in the operation: the pipeline equipment can be damaged or the operation cannot be continued. Experimental work is required not only to understand the unsteady behavior but to also validate the CFD used for more localized analysis and development of the understanding of the flow phenomena when operating near surge. Nevertheless, there are still many unclear points not only about the flow phenomenon at the inception of the surge which is important for the prediction of the surge but also about the surge behavior itself. Especially, as for the surge occurring in transonic centrifugal compressors, there are currently few experimental research cases due to the difficulty of the unsteady measurement. In this research, we measured the time variations in pressure and flow rate in a transonic centrifugal compressor for a vehicle turbocharger which consists of an impeller, vaneless diffuser and scroll. In the experiments, the measurement pipes were set upstream and downstream of the compressor and the velocity and the wall static pressure were measured with an I-type hot wire probe and high response pressure transducers, respectively. In addition, to investigate the process and the occurrence point of the back flow in surge, the wall static pressure was measured by means of high response pressure transducers which were mounted on the shroud upstream of the impeller and the diffuser hub at the two-circumferential positions, respectively. As the result of the experiments, the unsteady flow process during the mild and deep surges was measured and the inception of deep surge was clarified.


2019 ◽  
Vol 267 ◽  
pp. 01001
Author(s):  
Jinchun Shi

For the slipstream gas source control system of propeller, there is no mature application in China. The traditional slipstream gas source system manually realizes the stable control of gas and flow through the self-operated pressure reducing device. But this mode can only be used in the condition of small pressure and low flow, cannot meet the actual need of high pressure and large flow, and cannot monitor and automatically control the energy consumption of compressed gas and heating equipment, resulting in great energy waste. Based on the actual engineering conditions, and according to the characteristics, user requirements and work flow of the slipstream gas source system, this paper describes a new control method for the slipstream gas source system of a propeller in detail, which solves the issue of automatic control in the whole process and realizes the key technical point, rapid stabilizing of airflow pressure and temperature.


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