Fabrication and properties of novel polymer-metal composites using fused deposition modeling

2018 ◽  
Vol 158 ◽  
pp. 43-50 ◽  
Author(s):  
Matthew A. Ryder ◽  
Diana A. Lados ◽  
Germano S. Iannacchione ◽  
Amy M. Peterson
Materials ◽  
2017 ◽  
Vol 10 (10) ◽  
pp. 1199 ◽  
Author(s):  
Susanna Fafenrot ◽  
Nils Grimmelsmann ◽  
Martin Wortmann ◽  
Andrea Ehrmann

2019 ◽  
pp. 089270571986415 ◽  
Author(s):  
Francisco Andrade Chávez ◽  
Paulina A Quiñonez ◽  
David A Roberson

Hybrid material systems, where two materials with similar melting temperatures are combined to form a new compound, represent a possible avenue to expand the materials palette available for 3-D printing platforms such as fused deposition modeling (FDM™). In general, the morphology of filler materials in thermoplastic composites is unchanged before and after combining with a polymer matrix. However, the processing of hybrid material systems in FDM™-type processing allows for the possibility of manipulating the morphology of the filler material. The work presented here demonstrates the development of three different hybrid (polymer–metal) blends for 3-D printing platforms based on FDM™ technology. Tin-bismuth (SnBi) alloy powder was combined with three thermoplastic materials: (1) acrylonitrile butadiene styrene (ABS), (2) polylactic acid, and (3) a polymer blend composed of ABS and styrene ethylene butylene styrene containing a maleic anhydride graft (SEBS-g-MA). A notable feature observed through the use of scanning electron microscopy (SEM) was the drawing of the spherical SnBi particles into wires, leading to an in situ reinforcement. The efficacy of a silane functionalization process was also noted, though the material processing temperatures were well above the melting temperature of the SnBi particles.


Author(s):  
Michael A. Luzuriaga ◽  
Danielle R. Berry ◽  
John C. Reagan ◽  
Ronald A. Smaldone ◽  
Jeremiah J. Gassensmith

Biodegradable polymer microneedle (MN) arrays are an emerging class of transdermal drug delivery devices that promise a painless and sanitary alternative to syringes; however, prototyping bespoke needle architectures is expensive and requires production of new master templates. Here, we present a new microfabrication technique for MNs using fused deposition modeling (FDM) 3D printing using polylactic acid, an FDA approved, renewable, biodegradable, thermoplastic material. We show how this natural degradability can be exploited to overcome a key challenge of FDM 3D printing, in particular the low resolution of these printers. We improved the feature size of the printed parts significantly by developing a post fabrication chemical etching protocol, which allowed us to access tip sizes as small as 1 μm. With 3D modeling software, various MN shapes were designed and printed rapidly with custom needle density, length, and shape. Scanning electron microscopy confirmed that our method resulted in needle tip sizes in the range of 1 – 55 µm, which could successfully penetrate and break off into porcine skin. We have also shown that these MNs have comparable mechanical strengths to currently fabricated MNs and we further demonstrated how the swellability of PLA can be exploited to load small molecule drugs and how its degradability in skin can release those small molecules over time.


2019 ◽  
Vol 25 (11) ◽  
pp. 1249-1264 ◽  
Author(s):  
Amoljit Singh Gill ◽  
Parneet Kaur Deol ◽  
Indu Pal Kaur

Background: Solid free forming (SFF) technique also called additive manufacturing process is immensely popular for biofabrication owing to its high accuracy, precision and reproducibility. Method: SFF techniques like stereolithography, selective laser sintering, fused deposition modeling, extrusion printing, and inkjet printing create three dimension (3D) structures by layer by layer processing of the material. To achieve desirable results, selection of the appropriate technique is an important aspect and it is based on the nature of biomaterial or bioink to be processed. Result & Conclusion: Alginate is a commonly employed bioink in biofabrication process, attributable to its nontoxic, biodegradable and biocompatible nature; low cost; and tendency to form hydrogel under mild conditions. Furthermore, control on its rheological properties like viscosity and shear thinning, makes this natural anionic polymer an appropriate candidate for many of the SFF techniques. It is endeavoured in the present review to highlight the status of alginate as bioink in various SFF techniques.


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