Experimental and theoretical determination of thermal stress and heat transfer for a turbine blade, using high-temperature thin film thermocouples

1974 ◽  
Vol 6 (7) ◽  
pp. 826-831
Author(s):  
D. F. Simbirskii ◽  
V. G. Bogdanov ◽  
G. N. Tret'yachenko ◽  
R. I. Kuriat ◽  
A. P. Voloshchenko
Sensors ◽  
2019 ◽  
Vol 19 (5) ◽  
pp. 1155 ◽  
Author(s):  
Jinjun Deng ◽  
Weihua Wang ◽  
Liuan Hui ◽  
Jietong Zhang ◽  
Xinhang Jin

To solve the current problems with thin-film thermocouple signals on turbine blades in ultra-high temperature environments, this study explores the use of a through-hole lead connection technology for high-temperature resistant nickel alloys. The technique includes through-hole processing, insulation layer preparation, and filling and fixing of a high-temperature resistant conductive paste. The through-hole lead connection preparation process was optimized by investigating the influence of the inner diameter of the through-hole, solder volume, and temperature treatment on the contact strength and surface roughness of the thin-film for contact resistance. Finally, the technology was combined with a thin-film thermocouple to perform multiple thermal cycling experiments on the surface of the turbine blade at a temperature of 1000 °C. The results show that the through-hole lead connection technology can achieve a stable output of the thin-film thermocouple signal on the turbine blade.


Author(s):  
Roger W. Moss ◽  
Roger W. Ainsworth ◽  
Tom Garside

Measurements of turbine blade surface heat transfer in a transient rotor facility are compared with predictions and equivalent cascade data. The rotating measurements involved both forwards and reverse rotation (wake free) experiments. The use of thin-film gauges in the Oxford Rotor Facility provides both time-mean heat transfer levels and the unsteady time history. The time-mean level is not significantly affected by turbulence in the wake; this contrasts with the cascade response to freestream turbulence and simulated wake passing. Heat transfer predictions show the extent to which such phenomena are successfully modelled by a time-steady code. The accurate prediction of transition is seen to be crucial if useful predictions are to be obtained.


Author(s):  
Si-Hwa Jeong ◽  
Min-Gu Won ◽  
Nam-Su Huh ◽  
Yun-Jae Kim ◽  
Young-Jin Oh ◽  
...  

In this paper, the thermal stress characteristics of the pipe-in-pipe (PIP) system under high temperature condition are analyzed. The PIP is a type of pipe applied in sodium-cooled faster reactor (SFR) and has a different geometry from a single pipe. In particular, under the high temperature condition of the SFR, the high thermal stress is generated due to the temperature gradient occurring between the inner pipe and outer pipe. To investigate the thermal stress characteristics, three cases are considered according to geometry of the support. The fully constrained support and intermediate support are considered for case 1 and 2, respectively. For case 3, both supports are applied to the actual curved pipe. The finite element (FE) analyses are performed in two steps for each case. Firstly, the heat transfer analysis is carried out considering the thermal conduction, convection and radiation conditions. From the heat transfer analysis, the temperature distribution results in the piping system are obtained. Secondly, the structural analysis is performed considering the temperature distribution results and boundary conditions. Finally, the effects of the geometric characteristics on the thermal stress in the PIP system are analyzed.


10.2514/3.836 ◽  
1996 ◽  
Vol 10 (4) ◽  
pp. 607-612 ◽  
Author(s):  
J. Lepicovsky ◽  
R. J. Bruckner ◽  
F. A. Smith

2020 ◽  
Vol 79 (2) ◽  
pp. 122-145
Author(s):  
Songtao Wang ◽  
Shouzuo Li ◽  
Lei Luo ◽  
Zhiqi Zhao ◽  
Wei Du ◽  
...  

1971 ◽  
Vol 14 (7) ◽  
pp. 1025-1027 ◽  
Author(s):  
L. S. Palatnik ◽  
A. F. Bogdanova ◽  
L. S. Grigor'ev ◽  
Ya. I. Kagan ◽  
B. I. Kolesnik ◽  
...  

2014 ◽  
Vol 2014 ◽  
pp. 1-9 ◽  
Author(s):  
Jun Wei ◽  
Lokeswarappa R. Dharani ◽  
K. Chandrashekhara ◽  
Gregory E. Hilmas ◽  
William G. Fahrenholtz

The effects of oxidation on heat transfer and mechanical behavior of ZrB2-SiC ceramics at high temperature are modeled using a micromechanics based finite element model. The model recognizes that when exposed to high temperature in air ZrB2-SiC oxidizes into ZrO2, SiO2, and SiC-depleted ZrB2 layer. A steady-state heat transfer analysis was conducted at first and that is followed by a thermal stress analysis. A “global-local modeling” technique is used combining finite element with infinite element for thermal stress analysis. A theoretical formulation is developed for calculating the thermal conductivity of liquid phase SiO2. All other temperature dependent thermal and mechanical properties were obtained from published literature. Thermal stress concentrations occur near the pore due to the geometric discontinuity and material properties mismatch between the ceramic matrix and the new products. The predicted results indicate the development of thermal stresses in the SiO2 and ZrO2 layers and high residual stresses in the SiC-depleted ZrB2 layer.


Author(s):  
Yiwen Ma ◽  
Haiwang Li ◽  
Meisong Yang ◽  
Min Wu ◽  
Huimin Zhou

Engine turbine blades operate at a high speed of rotation and are subjected to high temperature and pressure prevailing gas from the combustion chamber, making the working condition very harsh. In particular, the leading edge of the blade, which is directly subjected to high-temperature gas impacts, is the hottest part of the turbine. Therefore, it is of great importance to improve the protection of the blade leading edge and enhance the understanding of this part of the flow field and temperature field. This paper will focus on the phenomenon of wake deflection and study the film cooling characteristics of the turbine blade under rotating condition. The characteristics of pressure surface and suction surface of the blade are verified by numerical simulation. The contents cover the influence of the film hole diameter, pitch, blowing ratio, rotation number and the development process, the film cooling efficiency on the outflow of coolant film. The result shows that Coriolis force, centrifugal force and secondary flow induced by rotation will change the mainstream flow along the blade, which will lead to changes of pattern concerning the development of the film on the blade surface. In the process of wake development, deflection occurs in different directions at different positions, and the greater the rotation number is, the more obvious the degree of deflection will be. Studying the model with film holes on the leading edge of the blade, these phenomena can be observed along the downstream on the pressure and suction surfaces. Also, models with film holes independently set on the pressure and suction surfaces can be used as proof of these features. At the same time, this paper studies the flow and heat transfer characteristics of the leading-edge gas film under rotating condition and focuses on the influence of rotation on the outflow and the development processes of the wake. The gas film cooling models in rotating state of different film hole diameters and film hole radial spacing will also be compared to further understand the flow and heat transfer characteristics of film cooling on the leading edge of the blade.


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