The influence of the axial pressure gradient on flow rate for Newtonian liquids in a self wiping, co-rotating twin screw extruder

1980 ◽  
Vol 20 (14) ◽  
pp. 965-971 ◽  
Author(s):  
C. D. Denson ◽  
B. K. Hwang
2011 ◽  
Vol 189-193 ◽  
pp. 1946-1954 ◽  
Author(s):  
Ying Han Cao ◽  
Jin Nan Chen

The effect of wall conditions on the co-rotating parallel twin-screw extrusion of rigid polyvinyl chloride (RPVC) is studied. The relationship between the shear stress at the screw wall and the slip velocity of the flowing melt obeys Navier’s linear law. At zero pressure difference between the entrance and exit of the melting section of twin-screw extruder, the volumetric flow rate and 3D isothermal flow fields of RPVC are calculated under different wall slip conditions in the metering section of the twin-screw extruder by using the evolution technique in POLYFLOW. The results show that when the slip coefficient is smaller than 104Pa*s/m , the volumetric flow rate of the melt is constant, corresponding to the full slip condition. When the slip coefficient is larger than 104Pa*s/m , with the slip coefficient decreasing, the volumetric flow rate and viscosity increase, but the gradients of velocity, pressure, and shear rate decrease. The residual stress of the product is thus reduced. Therefore, increasing wall slip is good for the stability of polymer extrusion and the product quality. The dispersive and the distributive mixing of the twin-screw extruder under full slip and no slip conditions are also studied. Results show that the mixing performance under no-slip condition is better than under full-slip condition, but slip at the wall is good for the extrusion of heat-sensitive materials.


Polymers ◽  
2020 ◽  
Vol 12 (11) ◽  
pp. 2728
Author(s):  
Masatoshi Ohara ◽  
Yuya Sasai ◽  
Sho Umemoto ◽  
Yuya Obata ◽  
Takemasa Sugiyama ◽  
...  

Devolatilization is an important process for separating and removing unnecessary residual volatile substances or solvents during the production of polymers using twin-screw extruders. Latinen proposed a surface renewal model to determine the concentration of volatile components in the extrudate of a single-screw extruder. When a twin-screw extruder is used to calculate the concentration, it is necessary to use the exposed surface area of the resin in the starved region of Latinen’s model, which, however, is difficult to estimate. In our previous work, we numerically determined resin profiles of the screws using the 2.5D Hele–Shaw flow model and the finite element method, which helps in estimating the surface area of devolatilization. In this study, we numerically analyzed the volatile concentration of the extrudate in a self-wiping corotating twin-screw extruder using Latinen’s surface renewal model along with our resin profile calculation method. The experimental results of the concentrations of the volatile component (toluene) in the extrudate of polypropylene agreed well with its numerical calculation with a relative error of 6.5% (except for the data of the lowest rotational speed). Our results also showed that decreasing the flow rate and increasing the pump capacity were effective for removing the volatile component. The screw pitch of a full-flight screw was not affected by the devolatilization efficiency with a fixed flow rate and screw speed.


1996 ◽  
Vol 11 (2) ◽  
pp. 139-146 ◽  
Author(s):  
A. De Loor ◽  
P. Cassagnau ◽  
A. Michel ◽  
L. Delamare ◽  
B. Vergnes

2005 ◽  
Vol 82 (5) ◽  
pp. 574-581 ◽  
Author(s):  
Hanwu Lei ◽  
R. Gary Fulcher ◽  
Roger Ruan ◽  
Bernhard van Lengerich

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