The relationship between processing conditions, morphological structure and mechanical properties of knit lines of an injection molded semi-crystalline thermoplastic

1988 ◽  
Vol 20-21 (1) ◽  
pp. 489-500 ◽  
Author(s):  
D. Singh ◽  
H. G. Moslé
2010 ◽  
Vol 93-94 ◽  
pp. 165-168 ◽  
Author(s):  
Jintamai Suwanprateeb ◽  
Kitiya Wasoontararat ◽  
Waraporn Suvannapruk

In this study, a combination of powder printing technique and two-stepped heat treatment was utilized as a mean to prepare porous high density polyethylene structure. Physical and mechanical properties of the resulting structure were then characterized by porosity measurement and monotonic tensile test. It was found that the relationship between structure and properties was strongly influenced by processing conditions including compositions, treatment times and treatment temperatures. This process could increase the properties of porous high density polyethylene significantly over the single-stepped heat treatment without destroying porous structure. Porous high density polyethylene bodies having a porosity ranging from 46-58 percents with tensile strength up to approximately 4 MPa could be successfully prepared in this study.


Polymers ◽  
2021 ◽  
Vol 13 (7) ◽  
pp. 1091
Author(s):  
Supitta Suethao ◽  
Saree Phongphanphanee ◽  
Jirasak Wong-ekkabut ◽  
Wirasak Smitthipong

Concentrated natural latex was used to produce a rubber foam that is porous, elastic and well ventilated. The mechanical properties can be either soft or firm, depending on the formulation of the latex used. Briefly, concentrated natural latex was mixed with chemical agents to make the rubber foam on a laboratory scale using the Dunlop process. In this work, we changed the concentration of the chemical blowing agent in the latex. The morphological properties of the rubber foam were characterised using scanning electron microscopy, and the mechanical properties, or elasticity, were studied using compression experiments and the Mooney–Rivlin calculation. The results show that the concentration of the chemical blowing agent affects the morphological properties of the rubber foam but not the mechanical properties, indicating the heterogeneous structure of the rubber foam. The thermodynamic parameters (∆G and ∆S) and the internal energy force per compression force (Fu/F) of the rubber foam with various amounts of chemical blowing agent were also investigated. This study could be applied in the foam industry, particularly for pillow, mattress and insulation materials, as the present work shows the possible novel control of the morphological structure of the rubber foam without changing its mechanical properties. The difference in cell sizes could affect the airflow in rubber foam.


2011 ◽  
Vol 239-242 ◽  
pp. 2809-2812 ◽  
Author(s):  
Xiao Xun Zhang ◽  
Luo Wang ◽  
Qiu Hui Liao

Polypropylene specimens were made by the injection molding experiments under different processing conditions. The crystallinity of each polypropylene specimen was obtained using the X-ray diffraction method. The effects of the injection molding processes on the crystallinity of polypropylene were revealed: (1) the crystallinity decreases as the melt temperature increases, and the higher the melt temperature, the slower the crystallinity decreases, (2) the crystallinity decreases as the mould temperature increases, and the higher the mould temperature, the faster the crystallinity decreases, (3) the crystallinity increases as the injection speed increases, and the larger the injection speed, the faster the crystallinity increases. By the tensile experiments of the injection molded specimens, it is also found that the crystallinity has a major impact on the mechanical properties of polypropylene. The yield strength and tensile strength of polypropylene specimens increase as the crystallinity increases.


2004 ◽  
Vol 54 (1) ◽  
pp. 240-245 ◽  
Author(s):  
Li Youbing ◽  
Gao Xueqin ◽  
Yuan Shaoyan ◽  
Yuan Yi ◽  
Zhang Jie ◽  
...  

2018 ◽  
Vol 69 (05) ◽  
pp. 381-389
Author(s):  
MENGÜÇ GAMZE SÜPÜREN ◽  
TEMEL EMRAH ◽  
BOZDOĞAN FARUK

This study was designed to explore the relationship between sunlight exposure and the mechanical properties of paragliding fabrics which have different colors, densities, yarn counts, and coating materials. This study exposed 5 different colors of paragliding fabrics (red, turquoise, dark blue, orange, and white) to intense sunlight for 150 hours during the summer from 9:00 a.m. to 3:00 p.m. for 5 days a week for 5 weeks. Before and after the UV radiation aging process, the air permeability, tensile strength, tear strength, and bursting strength tests were performed. Test results were also evaluated using statistical methods. According to the results, the fading of the turquoise fabric was found to be the highest among the studied fabrics. It was determined that there is a significant decrease in the mechanical properties of the fabrics after sunlight exposure. After aging, the fabrics become considerably weaker in the case of mechanical properties due to the degradation in both the dyestuff and macromolecular structure of the fiber


Polymers ◽  
2019 ◽  
Vol 11 (2) ◽  
pp. 300 ◽  
Author(s):  
Bei Su ◽  
Ying-Guo Zhou ◽  
Bin-Bin Dong ◽  
Cao Yan

To improve the foaming behavior of a common linear polypropylene (PP) resin, polycarbonate (PC) was blended with PP, and three different grafted polymers were used as the compatibilizers. The solid and foamed samples of the PP/PC 3:1 blend with different compatibilizers were first fabricated by melt extrusion followed by injection molding (IM) with and without a blowing agent. The mechanical properties, thermal features, morphological structure, and relative rheological characterizations of these samples were studied using a tensile test, dynamic mechanical analyzer (DMA), scanning electron microscope (SEM), and torque rheometer. It can be found from the experimental results that the influence of the compatibility between the PP and PC phases on the foaming behavior of PP/PC blends is substantial. The results suggest that PC coupling with an appropriate compatibilizer is a potential method to improve the foamability of PP resin. The comprehensive effect of PC and a suitable compatibilizer on the foamability of PP can be attributed to two possible mechanisms, i.e., the partial compatibility between phases that facilitates cell nucleation and the improved gas-melt viscosity that helps to form a fine foaming structure.


2019 ◽  
Vol 9 (7) ◽  
pp. 1308 ◽  
Author(s):  
Rob Kleijnen ◽  
Manfred Schmid ◽  
Konrad Wegener

This work describes the production of a spherical polybutylene terephthalate (PBT) powder and its processing with selective laser sintering (SLS). The powder was produced via melt emulsification, a continuous extrusion-based process. PBT was melt blended with polyethylene glycol (PEG), creating an emulsion of spherical PBT droplets in a PEG matrix. Powder could be extracted after dissolving the PEG matrix phase in water. The extrusion settings were adjusted to optimize the size and yield of PBT particles. After classification, 79 vol. % of particles fell within a range of 10–100 µm. Owing to its spherical shape, the powder exhibited excellent flowability and packing properties. After powder production, the width of the thermal processing (sintering) window was reduced by 7.6 °C. Processing of the powder on a laser sintering machine was only possible with difficulties. The parts exhibited mechanical properties inferior to injection-molded specimens. The main reason lied in the PBT being prone to thermal degradation and hydrolysis during the powder production process. Melt emulsification in general is a process well suited to produce a large variety of SLS powders with exceptional flowability.


Friction ◽  
2021 ◽  
Author(s):  
Shaoqing Xue ◽  
Hanglin Li ◽  
Yumei Guo ◽  
Baohua Zhang ◽  
Jiusheng Li ◽  
...  

AbstractWater is as an economic, eco-friendly, and efficient lubricant that has gained widespread attention for manufacturing. Using graphene oxide (GO)-based materials can improve the lubricant efficacy of water lubrication due to their outstanding mechanical properties, water dispersibility, and broad application scenarios. In this review, we offer a brief introduction about the background of water lubrication and GO. Subsequently, the synthesis, structure, and lubrication theory of GO are analyzed. Particular attention is focused on the relationship between pH, concentration, and lubrication efficacy when discussing the tribology behaviors of pristine GO. By compounding or reacting GO with various modifiers, amounts of GO-composites are synthesized and applied as lubricant additives or into frictional pairs for different usage scenarios. These various strategies of GO-composite generate interesting effects on the tribology behaviors. Several application cases of GO-based materials are described in water lubrication, including metal processing and bio-lubrication. The advantages and drawbacks of GO-composites are then discussed. The development of GO-based materials for water lubrication is described including some challenges.


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