Springback Prediction for Pure Moment Bending of Aluminum Alloy Square Tube

The springback phenomenon occurring during cold forming is the main problem affecting the dimensional accuracy of bent products, especially when bending thin-walled profiles, where there are significant changes in the cross-section geometry. This article presents the results of the analysis of the springback phenomenon occurring during shaping with a pure bending moment of square tubes with the cross-sectional dimensions of 21.5 × 21.5 × 1.8 mm and 25 × 25 × 2.5 mm made of aluminum alloy 6060. The springback characteristics were determined by defining the dependence of the springback coefficient on the set bending radius of the band. The values of the springback coefficient were provided by means of analytical calculations and numerical modeling, which considered changes in the moment of inertia caused by deformation of the cross-section occurring during bending of the pipes. A good agreement of the calculation results with the results of experimental tests was obtained. In addition, the stress state and the state of deformation, as well as the springback characteristics of square-section pipes were compared with the results obtained during bending of a solid bar with the cross-sectional dimensions of 21.5 × 21.5 mm.

Improving Prediction of Springback in Sheet Metal Forming Using Multilayer Perceptron-Based Genetic Algorithm

This paper presents the results of predictions of springback of cold-rolled anisotropic steel sheets using an approach based on a multilayer perceptron-based artificial neural network (ANN) coupled with a genetic algorithm (GA). A GA was used to optimise the number of input parameters of the multilayer perceptron that was trained using different algorithms. In the investigations, the mechanical parameters of sheet material determined in uniaxial tensile tests were used as input parameters to train the ANN. The springback coefficient, determined experimentally in the V-die air bending test, was used as an output variable. It was found that specimens cut along the rolling direction exhibit higher values of springback coefficient than specimens cut transverse to the rolling direction. An increase in the bending angle leads to an increase in the springback coefficient. A GA-based analysis has shown that Young’s modulus and ultimate tensile stress are variables having no significant effect on the coefficient of springback. Multilayer perceptrons trained by back propagation, conjugate gradients and Lavenberg–Marquardt algorithms definitely favour punch bend depth under load as the most important variables affecting the springback coefficient.

Springback Coefficient Research of API X60 Pipe with Dent Defect

Dent is a common form of defect on oil and gas pipeline. Some dents will undergo elastic or plastic recovery due to changes in internal pressure, also known as springback. To analyze the springback law of an API X60 pipeline with a dent defect, the secondary development technology of finite element software ABAQUS was used for parametric modeling of a dented pipeline. Using this model, the effects of various factors (wall thickness, internal pressure, indenter size, dent location, and dent depth) on the springback coefficient of a dented pipeline were analyzed. The significance of each factor was analyzed by combining an orthogonal experimental design with the Grey correlation degree. Finally, nonlinear regression analysis was used to obtain formulas for the springback coefficient as a function of the influential factors. The results show that the springback coefficient of the dented pipeline after pressurization was between 0.15 and 0.65, and the factor that had the largest effect on the springback coefficient was the dent location. The springback coefficient of the dented pipeline after de-pressurization was between 1.1 and 1.5, and the factor that had the largest effect on the springback coefficient was the internal pressure. The formulas that relate the springback coefficient and various influential factors can be used as a reference for estimating the springback of dented pipelines.