Evaluasi Neraca Massa Kolom Deethanizer di Unit Gas Plant

Gas Plant Unit in company X engaged in energy in Balikpapan has a design capacity of 560 tons/day. This unit serves to produce propane gas (C3H8) and butane (C4H10) to become LPG products. The Deethanizer column is a Light End fractionation unit that separates Ethane compounds from Propane and Butane at operating temperature resulting in LPG products that meet the specifications. The researcher's goal is to obtain the actual mass balance calculation and the flow rate of the process—the method used from retrieving data on operating conditions directly to the industry and performing calculations. The Deetanizer column is composed of 40 sieve trays, the entry feed of the 20th tray operates at the mass flow rate of the Deethanizer column feed of 5949,184 kg/hour, the flow rate of LPG products is 3428,334 kg/hour, and the mass flow rate of gas overhead is 150,186 kg/hour so that there is an actual % loss of 39,84%, this is because this unit should be time to be repaired. However, this does not affect the products produced, which can be seen from laboratory tests on LPG product samples.ABSTRAKGas Plant Unit diperusahaan X yang bergerak dibidang energi di Balikpapan mempunyai kapasitas desain 560 ton/hari. Unit ini berfungsi untuk memproduksi gas propane (C3H8) dan butana (C4H10) sehingga menjadi produk LPG. Kolom Deethanizer adalah unit fraksinasi Light Ends yang berfungsi untuk memisahkan senyawa Ethana dari Propana dan Butana dengan proses destilasi bertekananan sehingga menghasilkan produk LPG yang memenuhi spesifikasi. Tujuan peneliti untuk mendapatkan perhitungan neraca massa aktual serta laju alir proses. Metode yang digunakan dari pengambilan data kondisi operasi langsung ke industri serta melakukan perhitungan. Kolom Deetanizer tersusun dari 40 buah sieve tray, umpan masuk dari tray ke-20, beroperasi pada laju alir massa umpan kolom Deethanizer sebesar 5949,184 kg/jam, laju alir produk LPG sebesar 3428,334 kg/jam dan laju alir massa overhead gas sebesar 150,186 kg/jam sehingga diperoleh % yield aktual 57.62 dan % losses aktual sebesar 39,84%, hal ini disebabkan karena unit ini seharusnya sudah waktunya untuk di perbaiki. Namun hal ini tidak berpengaruh terhadap produk yang dihasilkan, hal ini dapat dilihat dari hasil uji Laboratorium mengenai Sampel Produk LPG.

ENERGY EFFICIENCY IMPROVEMENT FOR NATURAL GAS LIQUIDS DIRECT-SPLITTER-DIRECT SEQUENCE FRACTIONATION UNIT

The objective of this paper is to present the study and analysis of the energy saving improvement for the NGLs Direct-Splitter-Direct fractionation sequence plant by using driving force method. To perform the study and analysis, the energy efficient distillation columns (EEDCs) methodology is developed. Basically, the methodology consists of four hierarchical steps; Step 1: Existing Sequence Energy Analysis, Step 2: Optimal Sequence Determination, Step 3: Optimal Sequence Energy Analysis, and Step 4: Energy Comparison. The capability of this methodology is tested in designing an optimal energy efficient direct-splitter-direct sequence of NGLs fractionation unit. The results show that the maximum of 10.62 % energy reduction was able to achieve by changing the sequence suggested by the driving force method. It can be concluded that, the sequence determined by the driving force method is able to reduce energy used for a NGLs fractionation. All of this findings show that the methodology is able to design energy efficient for NGLs fractionation sequence in an easy, practical and systematic manner.