Macrocell Corrosion of Steel in Concrete under Carbonation, Internal Chloride Admixing and Accelerated Chloride Penetration Conditions

Steel corrosion has become the main reason for the deterioration of reinforced concrete structures. Due to the heterogeneity of concrete and the spatial variation of environmental conditions, macrocell corrosion is often formed by localized corrosion, which is more detrimental if the anode is supported by large numbers of cathodes. The macrocell corrosion caused by concrete carbonation has been seldom studied. Furthermore, the influence of geometrical conditions on cathode-controlled corrosion in the chloride environment needs to be further clarified. In this work, the macrocell corrosion of steel embedded in concrete specimens exposed to accelerated carbonation, chloride contamination, and chloride penetration is studied using a modified ASTM G109 method. Concrete specimens with various binder types, geometrical parameters (i.e., concrete cover thickness and the diameter of embedded steel), and boundary conditions were tested. A simplified mathematical model for the prediction of the steel corrosion rate was developed considering two-dimensional oxygen diffusion. The results showed that, at the same level of anodic potential drops, the corrosion current rate in chloride-induced corrosion is higher than that of carbonation-induced corrosion. Chloride contamination is less detrimental to concrete incorporated with slag and pulverized fly ash than it is to pure ordinary Portland cement (OPC), likely due to enhanced chloride binding capacity. The results also indicated that the model considering two-dimensional diffusion can accurately predict the cathodic reaction process on corroded steel bars, which provides a theoretical basis for considering the correction coefficient of steel bar position in the establishment of a steel bar corrosion rate model.

Research on Inhibiting Performance of Compound Corrosion Inhibitors Based on Nitrite

To solve rebar corrosion in existing concrete structures, two test methods, adding corrosion inhibitors into concrete and applying corrosion inhibitors on the existing concrete surface by brushing and pouring and composite repair, combined with natural potential, XRD and SEM, were used to comprehensively evaluate the performance of nitrite-based compound corrosion inhibitors. The research results show that nitrite has a better inhibitory effect than phosphate, and when the respective mass fraction of hydrogen phosphate and sodium nitrite is about 1.5%, the rust inhibition effect is the optimum. Brushing, perfusion, and composite repair can all play a good role in inhibiting corrosion of which composite repair is the best. The addition of phosphate can improve the macrocell corrosion caused by the low dosage or uneven distribution of nitrite.

Electrochemical behavior of zinc layer anodes used for galvanic protection of steel in reinforced concrete

Steel corrosion is the most common reason for the premature deterioration of reinforced concrete structures. Consequently, cathodic protection of steel in concrete has been substantially developed during the past two decades. In particular, galvanic protection consists in generating a natural macrocell corrosion system in which a sacrificial metallic anode (zinc, typically) is involved to apply a cathodic polarization to the corroding steel layout, in order to mitigate or annihilate the corrosion kinetics. Whether the general principle of cathodic protection is not questionable, the global design process can be significantly improved by increasing the knowledge on electrochemical behaviours of the different components of the protecting system. Regarding zinc anodes in concrete, the literature is very scarce. The time evolution of such systems is also not rigorously addressed, aging effects are systematically ignored and zinc anodes are usually considered as non-polarizable and inert over time. In this paper, the polarization response of a zinc layer anode (ZLA) in concrete electrolyte and its time evolution are studied. The results show a rapid evolution of the ZLA behavior, once the protecting system is connected to steel reinforcements. Moreover, the characterization of ZLA provided relevant electrochemical properties for the numerical design of galvanic protection systems.