Comparison Between Thermal Conductive Models for Moving Heat Sources in Material Processing

A comparison between two quasi-steady state models describing a three dimensional conductive thermal field inside a brick-type solid under a moving laser heat source with a Gaussian profile is carried out. One of the two model has been simplified by neglecting the thermal diffusion along the direction of the motion. This model is suitable for high values of the Peclet number. The thermophysical properties of the solid are temperature dependent and radiative and convective heat losses, the latter due to an impinging gas jet on the upper surface, have been taken into account. The comparison has been made in terms of temperature profiles, maximum temperature ratios and temperature fields. The differences between the two models are around 35% for Reynolds numbers greater than 10000 and for Pe = 0.1. The influence of the width of the solid is weak for Reynolds number greater than 10000. Relative errors are less than 5% for Pe ≥ 1 and they are negligible for Pe ≥ 5 for all the parameter ranges considered in this paper.

Thermal Analysis of Solids at High Peclet Numbers Subjected to Moving Heat Sources

A three-dimensional heat transfer model has been developed to obtain the conductive thermal field inside a brick-type solid under a moving heat source with different beam profiles. The problem in quasi-steady state has been approximated by neglecting the axial diffusion component; thus, for Peclet numbers greater than 5, the elliptic differential equation becomes a parabolic one along the motion direction. The dependence of the solution on the radiative and convective heat losses has been highlighted. Thermal fields are strongly dependent on different spot shapes and on the impinging jet; this situation allows control of the parameters involved in the technological process.