Reliable Method to Detect Alloy Soldering Fractures under Accelerated Life Test

In this research, we investigated the development and design of the Accelerated Life Test (ALT) and its approach to the waste of material. The development of a reliability model is based on the moment at which failure appears. The faults detected in welding joints during this research prevented proper current flow within electronic components and this interruption of current is considered a critical system failure. Minitab v18 was used to process data. Through statistical analysis, it was determined that the sample size was adequate with a 95% level of significance. A Shapiro Wilk analysis was carried out to determine the normality of the data, where a p-value of 0.1349 was obtained, which indicates that the data are normal. A Weibull analysis was applied, and it was observed that the data adjusted to the regression analysis and Weibull’s reliability distribution. The results showed that failure phenomena can occur during electronic assembly due to the values of R being too high and too close to each other. Significant issues included the welding alloy, temperature, and the interaction between the welding alloy and vibration. It is observed that with high temperature, the number of faults in the solder alloy used for tin and lead and for tin, silver, and copper were lower. 17 electronic assemblies with measures of 2 cm × 2 cm were fabricated, where components such as leads and electric resistance were used. The objective of analyzing this is to obtain the characteristics of the soldering alloy. Electronic components of this type are used worldwide in all types of electronic components, including: TVs, cell phones, tablet, computers, resistors, diodes, LEDs, and capacitors. For this work, the components were built based on an LED and a diode.

HN45VMTYUBR Alloy: Impact of Laser Beam Welding Modes on Microstructure and Distribution of Alloying Elements in the Seam

The article reviews the results of experimental studies of microstructure and redistribution of alloying elements in heat-resistant alloy HN45VMTYUBR during laser beam welding (alloy produced according to GOST 5632-14). Impression of laser emission on redistribution of alloying elements throughout the depth of a welding seam is demonstrated. Analysis covers the microstructure of several welding and heat-affected zones and redistribution of the alloying elements in these zones. Increase in tungsten content in weld root is detected. Redistribution of alloying elements in welding zones is proven to impact strength characteristics of the seam.

X-Ray and Neutron Scattering Studies of the 9Ni Cryogenic Steel and its Weld Joint

To guarantee the reliability and safe operation of large-scale metallic structures exposed to cryogenic temperatures for extended periods, it is important to evaluate structural properties of the base metal as well as the welded zone in order to prevent damages that could occur. Spatially-resolved high-energy synchrotron diffraction, pulsed neutron diffraction and small-angle neutron scattering have been used to study short, intermediate and mesoscopic range order in cryogenic 9Ni steel as well as the structural changes induced by the welding. Pristine 9Ni steel appears to be a metastable Fe-Ni alloy with main bcc martensitic phase and a minority fcc austenitic phase. Welding of 9Ni steel using SMAW technique has revealed a fast intergranular nickel diffusion at high temperatures during welding originated from high nickel content in the SMAW welding alloy.

ASSESSMENT OF THE TRIBOLOGICAL PROPERTIES OF HARDFACING WELDING ALLOY Fe-Mn-C-B-Si-Ni-Cr IN DRY FRICTION CONDITIONS

The paper assesses the tribological properties of hardfacing coatings produced by gas metal arc welding. Flux-cored wires were used as a welding material. The core mixture was based on the Fe-Mn-C-B-Si-Ni-Cr alloy. Seven types of flux-cored wires with different compositions were prepared. The flux-cored wires had a diameter of 2.4 mm. The tribological assessment was performed with an Amsler tribotester under dry friction conditions at different unit pressures: 3, 7, and 10 MPa. The results demonstrate that the coating L-6 has good tribological properties. The overlay weld had a hardness of 49 HRC. Following friction testing, the coatings were also examined with respect to their microhardness and microstructure.

Research on the Performance and Process of Fe/Cr-V – WC Surfacing Welding Layer on Weapons Parts Department

In this paper,a Fe/cr-v - WC flux-cored wire welding alloy which used in weapons parts wear surfacing is developed. By the analysis of the average hardness of surfacing welding layer, the wear weightlessness and the microstructure, the wear resistance properties of surfacing welding alloy is studied. And the cored in alloying elements Cr, WC, Mo and V on the influence law of hardness and wear resistance of surfacing welding layer are systematically discussed, So as to the best alloy element content in the cored is determined. Results are showed that Cr element content is 5.5% ~ 5.5%, the content of WC powder is 3.9% ~ 4.2%, at 1.6%, content of Mo element V element content is within 3.2%. with the Fe/Cr - WC flux-cored wire welding alloy ratio appropriate, weapons parts welding layer has good hardness and abrasion resistance.