Integrated Design of Structure and Material of Epoxy Asphalt Mixture Used in Steel Bridge Deck Pavement

To comprehensively investigate the integrated structural and material design of the epoxy asphalt mixture used in steel bridge deck pavement, the following works have been conducted: 1. The strain level of steel bridge deck pavement was calculated; 2. The ultimate strain level of fatigue endurance for epoxy asphalt concrete was measured; 3. The effect of water tightness of epoxy asphalt mixture on the bonding performance of steel plate interface was tested. 4. For better performance evaluation, quantitative analysis of the anti-skid performance of epoxy asphalt mixture was carried out by testing the structure depth using a laser texture tester. Results show the following findings: 1. The fatigue endurance limit strain level of epoxy asphalt mixture (600 με) was higher than that of the steel bridge deck pavement (<300 με), indicating that the use of epoxy asphalt concrete has better flexibility and can achieve a longer service life in theory; 2. The epoxy asphalt concrete has significant water tightness to protect the steel plate interface from corrosion and ensure good bonding performance; 3. The porosity of epoxy asphalt mixture used in steel bridge deck paving should be controlled within 3%; 4. In terms of anti-skid performance of bridge deck pavement, the FAC-10 graded epoxy asphalt mixture is recommended when compared with EA-10C.

Study on the Influence and Law of Waterproof System Design Factors on the Typical Stress of Bridge Deck Pavement

To improve the structural design rationality of cement concrete bridge deck pavement systems and reduce diseases such as interlayer displacement and rutting in the early stage of bridge deck use, this paper studies the influence and law of the coupling effect of various factors of the waterproof system on the typical stress of bridge deck pavement and determines the best structure combination for the bridge deck pavement structure. A finite element model was established by using commercial software to simulate the mechanical response of different types of waterproof bonding layer, waterproof leveling layer, and impervious structure layer under different parameters. The simulation results show that when the thickness of the pavement layer was 8 cm, the maximum shear stress of the pavement layer occurred in the middle of the wearing course and the junction between layers. When the pavement layers were continuous, the maximum strain of the waterproof bonding layer with the “rubber asphalt + protective plate” structure in the transverse and longitudinal directions was the largest. When the waterproof leveling layer was cement concrete, the structure bore a large amount of stress and easily produced cracks, resulting in water damage. High-density water-based asphalt concrete with a low permeability coefficient can reduce the interlayer shear stress and effectively ensure the interlayer bonding effect. On this basis, the following bridge deck pavement structure was proposed: waterproof system + multifunctional waterproof layer + load-bearing structure layer + surface functional layer.

Investigation on Hydroplaning Behaviors of a Patterned Tire on a Steel Bridge Deck Pavement

The hydroplaning propensity on the steel bridge deck pavement (SBDP) is higher than ordinary road pavements. In this study, the objective is to develop a hydroplaning model to evaluate the hydroplaning behaviors for SBDPs. To achieve this goal, a finite element (FE) model of a 3D-patterned radial tire model was developed at first, and the grounding characteristics of tire on the SBDP were calculated as an initial condition for the follow-up hydroplaning analysis. The X-ray CT scanning device and Ostu thresholding method were used for image processing of pavement surface topography, and the 3D FE model of SBDP was established by the reverse stereological theory and voxel modeling technique, which can accurately reconstruct the pavement morphology. A fluid model was established to simulate the dynamic characteristics of water film between the tire and SBDP. On this basis, the tire–fluid–pavement interaction model was developed based on the CEL (Couple Eulerian–Lagrangian) algorithm, and it was verified by the hydroplaning empirical equations. Finally, the hydroplaning behaviors on the SBDP were studied. The findings from this study can provide a tool for hydroplaning evaluation on SBDPs, and will be helpful to improve the driving safety of SBDP in rainy days.

An Experimental Study on Properties of Pre-Coated Aggregates Grouting Asphalt Concrete for Bridge Deck Pavement

Epoxy asphalt concrete, mortar asphalt concrete and Gussasphalt concrete are commonly used types of deck pavement materials in bridge deck pavement engineering. However, achieving the high-temperature stability and anti-fatigue performance of the deck pavement materials is still challenging. In order to reduce the rutting and cracking risks of the asphalt mixture, this paper proposed pre-coated aggregates grouting asphalt concrete (PGAC) for bridge deck pavement. Laboratory tests were conducted to determine the optimum grouting materials and to evaluate the mechanical performances of the PGAC material. Test results showed that the mechanical properties for PGAC with grouting material of high-viscosity-modified asphalt binder blending with mineral filler were superior to that of GMA-10 used for the Hong Kong-Zhuhai-Macau Bridge deck pavement. Microstructural analysis showed that the PGAC had a more stable skeleton structure compared to other typical aggregate mixtures. This study highlights the performances of the proposed PGAC and sheds light on the deck pavement material improvement of both high-temperature stability and anti-fatigue performance that could be achieved.

Development and Laboratory Evaluation of a Cold Mix High-Early-Strength Epoxy Asphalt Concrete for Steel Bridge Deck Pavements

Epoxy asphalt concrete (EAC) is a widely used steel bridge deck pavement (SBDP) material. Due to the curing reaction, the EAC-based material needs a long curing period before opening to traffic, which in an inconvenience in the construction of SBDP. This study developed a cold mix high-early-strength (CHES) epoxy asphalt through the design of a compatilizer and curing agent system. The optimum formula of CHES epoxy asphalt was determined through a series of laboratory tests. By comparison of the performances of CHES EAC and some conventional EACs for SBDP, it was found that the developed CHES epoxy asphalt can significantly reduce the curing period, and the pavement performance of CHES EAC is, overall, excellent for application in SBDP. In addition, the sufficient allowable construction duration shows that the CHES EAC has a good construction workability.