Effect of High Pressure on the Solidification of Al–Ni Alloy

The effect of high pressure on the microstructure of hypo-peritectic Al–38wt.%Ni alloy was studied. The results show that Al3Ni and Al3Ni2 phases coexist at ambient pressure. However, it becomes a typical hyper-eutectic microstructure when synthesized at 2 GPa and 4 GPa. Meanwhile, the interface temperature of Al3Ni and Al3Ni2 phases was calculated with the combination of the BCT dendrite growth model, which is suitable for the Al3Ni2 phase. According to the highest interface temperature principle, the result shows that the Al3Ni phase dominates over 1–5 GPa. Finally, the Debye temperature and potential energy of the hypo-peritectic Al–38wt.%Ni alloy under different pressures were researched. Based on the low temperature specific heat-capacity curve. The Debye temperatures at ambient pressure, 2 GPa, and 4 GPa are 504.4 K, 508.71 K and 515.36 K, respectively, and the potential energy in the lowest point decreases with the increase of pressure.

Numerical Simulation of Three-Dimensional Mesoscopic Grain Evolution: Model Development, Validation, and Application to Nickel-Based Superalloys

The mesoscopic grain model is a multiscale model which takes into account both the dendrite growth mechanism and the vast numerical computation of the actual castings. Due to the pursuit of efficient computation, the mesoscopic grain calculation accuracy is lower than that of dendrite growth model. Improving the accuracy of mesoscopic grain model is a problem to be solved urgently. In this study, referring to the calculation method of solid fraction in microscopic dendrite growth model, a cellular automata model of 3D mesoscopic grain evolution for solid fraction calculated quantitatively at the scale of cell is developed. The developed model and algorithm validation for grain growth simulation is made by comparing the numerical results with the benchmark experimental data and the analytical predictions. The results show that the 3D grain envelopes simulated by the developed model and algorithm are coincident with the shape predicted by the analytical model to a certain extent. Then, the developed model is applied to the numerical simulation of solidification process of nickel-based superalloys, including equiaxed and columnar dendritic grain growth. Our results show good agreement with the related literature.

A Physical Explanation of Plateau in Velocity vs. Undercooling Curve Using a Undercooled Dendrite Growth Model

A steady-state non-equilibrium dendrite growth model was extended for binary alloy assuming non-linear liquidus and solidus. Satisfactory agreement of the model prediction with the experimental data of Ni-0.7at.%B and Ni30Cu70 alloys was achieved. The velocity plateau as experimentally observed in the velocity versus undercooling is quantitatively analyzed in terms of this model. Accordingly, the initiating point (i.e. corresponding to the critical velocity of absolute solutal stability VC*) and the ending point (i.e. corresponding to the velocity of maximal tip radius VRm) of the plateau are characterized.

Analysis of an Equiaxed Dendrite Growth Model with Comparisons to In-Situ Results of Equiaxed Dendritic Growth in an Al-Ge Alloy

The Lipton Glicksman Kurz (LGK) growth model is commonly used to predict growth rates for equiaxed dendrites in solidifying mushy zones. However, the original LGK method treats an isolated dendrite growing in an infinite volume of liquid. In an equiaxed mushy zone, with multiple nucleation events, thermal and solutal interactions take place between the equiaxed dendrites. A modified version of the LGK model was developed that allows for measurement of the solute build-up ahead of the dendrites. To investigate the validity of the model, comparisons are made with results obtained from in-situ synchrotron X-ray videomicroscopy of solidification in a Bridgman furnace of an Al-12wt.%Ge alloy inoculated with Al-Ti-B grain refiner. Comparisons between the original LGK and modified LGK models are presented for discussion. The modified LGK model shows realistic tip temperature trends.