Hydrometallurgical Treatment of Converter Dust from Secondary Copper Production: A Study of the Lead Cementation from Acetate Solution

The subject of interest in this study was lead cementation with zinc from solution after conventional agitate acidic leaching of converter dust from secondary copper production. The kinetics of lead cementation from an acid solution of lead acetate using zinc powder was studied. The optimal cementation conditions for removing lead from the solution were determined to have a stirring intensity of 300 rpm, a zinc particle size distribution <0.125–0.4> mm and an ambient temperature. Under these conditions, an almost 90% efficiency in removing lead from solution was achieved. The cementation precipitate contains Pb, and a certain amount of Cu. Lead is present in the cementation precipitate in the PbO, Pb5O8 and Pb(Cu2O2) phases. The solution after cementation was also refined from copper. The solution can be used for further processing in order to obtain a marketable Zn-based product. The resulting cementation precipitate can be further processed and modified to obtain a lead-based product. A kinetic study of the process of lead cementation from solution was also carried out. Based on experimental measurements, the value of apparent activation energy (Ea) which was found to be ~18.66 kJ·mol−1, indicates that this process is diffusion controlled in the temperature range 293–333 K.

Optimization of the Electrolyte Parameters and Components in Zinc Particle Fuel Cells

Zinc (Zn)-air fuel cells (ZAFC) are a widely-acknowledged type of metal air fuel cells, but optimization of several operational parameters and components will facilitate enhanced power performance. This research study has been focused on the investigation of ZAFC Zn particle fuel with flowing potassium hydroxide (KOH) electrolyte. Parameters like optimum electrolyte concentration, temperature, and flow velocity were optimized. Moreover, ZAFC components like anode current collector and cathode conductor material were varied and the appropriate materials were designated. Power performance was analyzed in terms of open circuit voltage (OCV), power, and current density production and were used to justify the results of the study. The flow rate of the electrolyte was determined as 150 mL/min in the self-designed configuration. KOH electrolyte of 40 wt% concentration, at a temperature of 55 to 65 ℃, and with a flow velocity of 0.12 m/s was considered to be beneficial for the ZAFCs operated in this study. Nickel mesh with a surface area of 400 cm2 was chosen as anode current collector and copper plate was considered as cathode conductor material in the fuel cells designed and operated in this study. The power production of this study was better compared to some previously published works. Thus, effective enhancement and upgrading process of the ZAFCs will definitely provide great opportunities for their applications in the future.

An X-ray Tomographic Study of Rechargeable Zn/MnO2 Batteries

We present non-destructive and non-invasive in operando X-ray tomographic investigations of the charge and discharge behavior of rechargeable alkaline-manganese (RAM) batteries (Zn-MnO2 batteries). Changes in the three-dimensional structure of the zinc anode and the MnO2 cathode material after several charge/discharge cycles were analyzed. Battery discharge leads to a decrease in the zinc particle sizes, revealing a layer-by-layer dissolving behavior. During charging, the particles grow again to almost their initial size and shape. After several cycles, the particles sizes slowly decrease until most of the particles become smaller than the spatial resolution of the tomography. Furthermore, the number of cracks in the MnO2 bulk continuously increases and the separator changes its shape. The results are compared to the behavior of a conventional primary cell that was also charged and discharged several times.

Corrosion Assessment of Zinc-Rich Primers Containing Polyaniline and the Effect of Acid as a Dopant

We investigated how adding the dopant acid for polyaniline (PAni)-containing zinc-rich primers (ZRPs) can influence the resulting ZRP’s corrosion performance. Two organic acids (camphorsulfonic [CS] and phenylphosphonic acid [H2PP]), and two inorganic acids (phosphoric [H2PO4] and hydrochloricacid [HCl]) were tested and the different PAni-modified ZRPs exhibited differences in their cathodic protection and barrier mechanisms during exposure to a 3.5 wt% NaCl solution. The hydrochloricacid-doped PAni-containing ZRP had the best anticorrosion properties in terms of the zinc particle interfacial activation (sacrificial) and coating’s barrier properties. Corrosion resistance of the coating systems can be ranked as PAni-Cl &gt; PAni-H2PO4 &gt; PAni-HPP ≥ PAni-CS. The corrosion assessment of these coatings can be explained in terms of three stages: the activation stage of the zinc particles, the competition stage, and the steady state stage.