Upcycling of Electroplating Sludge to Prepare Erdite-Bearing Nanorods for the Adsorption of Heavy Metals from Electroplating Wastewater Effluent

Electroplating sludge is a hazardous waste produced in plating and metallurgical processes which is commonly disposed of in safety landfills. In this work, electroplating sludge containing 25.6% Fe and 5.5% Co (named S1) and another containing 36.8% Fe and 7.8% Cr (S2) were recycled for the preparation of erdite-bearing particles via a facile hydrothermal route with only the addition of Na2S·9H2O. In the sludges, Fe-containing compounds were weakly crystallized and spontaneously converted to short rod-like erdite particles (SP1) in the presence of Co or long nanorod (SP2) particles with a diameter of 100 nm and length of 0.5–1.5 μm in the presence of Cr. The two products, SP1 and SP2, were applied in electroplating wastewater treatment, in which a small portion of Co in SP1 was released in wastewater, whereas Cr in SP2 was not. Adding 0.3 g/L SP2 resulted in the removal of 99.7% of Zn, 99.4% of Cu, 37.9% of Ni and 53.3% of Co in the electroplating wastewater, with residues at concentrations of 0.007, 0.003, 0.33, 0.09 and 0.002 mg/L, respectively. Thus, the treated electroplating wastewater met the discharge standard for electroplating wastewater in China. These removal efficiencies were higher than those achieved using powdered activated carbon, polyaluminum chloride, polyferric sulfate or pure Na2S·9H2O reagent. With the method, waste electroplating sludge was recycled as nanorod erdite-bearing particles which showed superior efficiency in electroplating wastewater treatment.

Analysis of the Sedimentation Characteristics of Ultrafine Tailings Based on an Orthogonal Experiment

Due to continuous improvements in the beneficiation process, the size of tailings has decreased. In many mines, more than 50% of the total tailings are finer than 74 μm. Ultrafine tailings exhibit a slow settling velocity and uneven settling, which pose new challenges to the safety and stability of tailings dams. In this paper, ultrafine iron tailings from the Makeng Iron Mine in Longyan City, Fujian Province, were used as the research object. A four-factor, three-level orthogonal test method was used to study the sedimentation characteristics of ultrafine tailings with four common curing agent materials, including polyacrylamide, polyaluminum chloride, polyaluminum sulfate, and polyferric sulfate. The results show that when the pulp concentration is 30%, the polyacrylamide is cationic and the molecular weight is 10 million, the optimal content of the flocculant is 3‰, the optimum dose of the polyaluminum chloride with a content of 28 is 0.1‰, the optimum dose of polyaluminum sulfate is 1‰, and the optimum dose of polymeric ferric sulfate is 1‰. When the flocculant is mixed according to the proportion of 2‰ polyacrylamide, 0.05‰ polyaluminum chloride, 1‰ polyaluminum sulfate, and 1.0‰ polyferric sulfate, the sedimentation speed of the ultrafine tailings is fast, and the supernatant liquid is clear. The results of multivariate nonlinear regression analysis of the sedimentation curve show that the primary and secondary factors affecting sedimentation are polyacrylamide > polyaluminum sulfate > polyaluminum chloride > polyferric sulfate. When the optimal ratio is applied, the cohesion (c) of ultrafine tailings increases from 27 kPa to 68.75 kPa and the internal friction angle (φ) increases from 25.53° to 27.53°, which shows that the shear strength improves and the stability of the tailings dam increases. The economic analysis of the composite flocculant with the optimal ratio shows that the flocculant with the optimal proportion has an obvious economic advantage over polyacrylamide alone.