Development of the system of energy and resource saving during the operation of the gas pumping unit

The object of research is the fuel gas system of a gas turbine engine. The study of the use of secondary energy resources of the gas-pumping unit at the compressor station of the main pipeline has been carried out. The work of a gas turbine engine, including the work of the fuel gas system, is considered. The main drawback of the fuel gas system is revealed – ineffective use of excess gas pressure. An informational analysis of the options that eliminate the identified drawback is carried out. It is shown that in order to eliminate the disadvantage, it is advisable to use a turbo-expander at the compressor station to utilize the excess pressure of the fuel gas. It is also shown that the operation of a fuel gas turboexpander to drive an additional air compressor as part of a gas turbine engine is impractical. An expander-generator set with the generation of additional electricity at the compressor station is recommended for use. Modeling the operation of the utilization system made it possible to recommend constructive proposals for its improvement. A schematic diagram of a system for the complex utilization of excess pressure of fuel gas and heat of combustion products from the operation of a gas turbine engine is proposed. The system of complex utilization includes parts-generator unit, heat exchanger for cooling process gas and heat exchanger for firing gas. Regenerative heating of fuel gas up to 250 °С reduces energy consumption for heating it up to the ignition temperature. A model of a robot installation of the type GPU 16/56-1.44 (Ukraine) is carried out. It is determined that when a component engine of the J-59 (Ukraine) type with a shaft power of 16 MW operates, it is possible to additionally receive 102 kW of electricity and save 64 m3/h of fuel gas. It is revealed that the subcooling of the process gas does not play a significant role in reducing energy consumption during its transportation. It is recommended to use the process gas to heat the cold fuel gas stream downstream of the turboexpander to positive temperatures. The integrated utilization system is not a simple connection of an expander-generator set and two heat exchangers along the flow of the fuel gas. As a result of its operation, a significant reduction in the consumption of fuel gas and electricity is achieved. The disadvantages that hinder the implementation of a comprehensive disposal system are identified. This is the use of equipment for generating electricity at a compressor station. It is uncharacteristic for the operation of the station and requires additional qualifications in service. It is also required that the characteristics of industrial expander-generator sets correspond to the fuel gas consumption of a gas turbine engine.

DEVELOPMENT OF CONTROL PROGRAM AND HMI-INTERFACE FOR A SYSTEM OF PREVENTION OF EMERGENCY SITUATIONS IN A SLIDING SUPPORT OF A GAS PUMPING UNIT

Control program for automated system of prevention of emergency situations in a sliding support of a gas pumping unit has been written. HMI-interface of operator control panel has been developed.

EXPERIMENTAL STUDY OF THE PERFORMANCE OF "DRY" SEALS IN THE PRESENCE OF ROTOR VIBRATION

The article presents the results of an experimental study of "dry" seals in the presence of rotary vibration. The descrip-tion of the dynamic stand measurement system is given. An assessment of the influence of vibration loads on leakage through the seal and an analysis of the influence of radial displacement and shaft misalignment on the operation of a "dry" seal are carried out. The analysis of the cause of the vibration defect is presented. The permissible values of the vibration amplitudes of the rotor of the gas pumping unit have been determined.

Software implemented fault diagnosis of natural gas pumping unit based on feedforward neural network

In recent years, more and more attention has been paid to the use of artificial neural networks (ANN) for the diagnostics of gas pumping units (GPU). Usually, ANN training is carried out on GPU workflow models, and generated sets of diagnostic data are used to simulate defect conditions. At the same time, the results obtained do not allow assessing the real state of the GPU. It is proposed to use the characteristics of the acoustic and vibration processes of the GPU as the input data of the ANN. A descriptive statistical analysis of real vibration and acoustic processes generated by the operation of the GPU type GTK-25-i (Nuovo Pignone, Italy) was carried out. The formation of batches of diagnostic features arriving at the input of the ANN was carried out. Diagnostic features are the five maximum amplitude components of the acoustic and vibration signals, as well as the value of the standard deviation for each sample. Diagnostic features are calculated directly in the ANN input data pipeline in real time for three technical states of the GPU. Using the frameworks TensorFlow, Keras, NumPy, pandas, in the Python 3 programming language, an architecture was developed for a deep fully connected feedforward ANN, trained on the backpropagation algorithm. The results of training and testing the developed ANN are presented. During testing, it was found that the signal classification precision for the “nominal” state of all 1,475 signal samples is 1.0000, for the “current” state, precision equals 0.9853, and for the “defective” state, precision is 0.9091. The use of the developed ANN makes it possible to classify the technical states of the GPU with an accuracy sufficient for practical use, which will prevent the occurrence of GPU failures. ANN can be used to diagnose GPU of any type and power

AUTOMATED SYSTEM OF PREVENTION OF EMERGENCY SITUATIONS IN A SLIDING SUPPORT OF A GAS PUMPING UNIT

Block diagram and operation principle for automated system of prevention of emergency situations in a sliding support of a gas pumping unit have been developed. Control program has been written and HMI-interface of operator control panel has been developed.

Improvement of gas pumping unit anti-surge protection system

The article discusses the issue of increasing the efficiency of the anti-surge protection by replacing the control seat valve with an axial valve to improve the reliability of the blowers, safe operation and increase the productivity of the compressor station.