Design Methodology for Grout Curtains Under Dams Founded on Rock

Grout curtains are commonly constructed under dams to reduce the seepage through the rock foundation. In the design of grout curtains, empirical methods have mainly been used since the introduction of dam foundation grouting. Although empirical methods have been used with success in several projects, they have their limitations, such as poor control of the grout spread, only an indirect consideration of the threat of internal erosion of fracture infillings in the grouted zones, and the risk of hydraulic jacking. This paper presents a theory-based design methodology for grout curtains under dams founded on rock. In the design methodology, the grout curtain is designed as a structural component of the dam. The risk of erosion of fracture infilling material is explicitly accounted for along with the reduction of the hydraulic conductivity of the rock mass, and an optimization of the total uplift force. By applying the proposed design methodology, engineers can create a design better adapted to the prevailing geological and hydrogeological conditions in the rock mass, resulting in more durable grout curtains. The proposed methodology also enables cost and time estimates to be calculated for the grout curtain’s construction. Applying the principles of the observational method during the grouting execution also allows the design to be modified via predefined measures if the initial design is found to be unsuitable.

A New Method for Real-Time Monitoring of Grout Spread Through Fractured Rocks

Reducing water ingress into the Shaft at Dounreay is essential for the success of future intermediate level waste (ILW) recovery using the dry retrieval method. The reduction is being realised by forming an engineered barrier of ultrafine cementitious grout injected into the fractured rock surrounding the Shaft. Grout penetration of 6m in <50μm fractures is being reliably achieved, with a pattern of repeated injections ultimately reducing rock mass permeability by up to three orders of magnitude.An extensive field trials period, involving over 200 grout mix designs and the construction of a full scale demonstration barrier, has yielded several new field techniques that improve the quality and reliability of cementitious grout injection for engineered barriers.In particular, a new method has been developed for tracking in real-time the spread of ultrafine cementitious grout through fractured rock and relating the injection characteristics to barrier design. Fieldwork by the multi-disciplinary international team included developing the injection and real-time monitoring techniques, pre- and post injection hydro-geological testing to quantify the magnitude and extent of changes in rock mass permeability, and correlation of grout spread with injection parameters to inform the main works grouting programme.