Analysis of Flaw Detection Sensitivity of Phased Array Ultrasonics in Austenitic Steel Welds According to Inspection Conditions

The anisotropy and inhomogeneity exhibited by austenitic steel in welds poses a challenge to nondestructive testing employing ultrasonic waves, which is predominantly utilized for the inspection of welds in power plants. In this study, we assess the reliability of phased array ultrasonic testing (PAUT) by analyzing the flaw detection sensitivity of ultrasonic beams in anisotropic welds, based on the inspection conditions. First, we simulated the sectorial scan technique, frequently employed for the inspection of actual welds, while taking into account the ultrasonic wave mode, frequency, and shape and position of a flaw. Subsequently, we analyzed the flaw sensitivity by comparing A-scan signals and S-scan results. The sensitivity analysis results confirmed the detection of all flaws by considering at least two inspection methods based on the shape and position of the flaw. Furthermore, we verified our model by performing an experiment under the same conditions as the simulation and found that the results were in agreement. Hence, we find that the simulation modeling technique proposed in this study can be utilized to develop suitable inspection conditions, according to the flaw characteristics or inspection environment.

Extraordinary tensile strength and ductility of scalable nanoporous graphene

While the compressive strength-density scaling relationship of ultralight cellular graphene materials has been extensively investigated, high tensile strength and ductility have not been realized in the theoretically strongest carbon materials because of high flaw sensitivity under tension and weak van der Waals interplanar bonding between graphene sheets. In this study, we report that large-scale ultralight nanoporous graphene with three-dimensional bicontinuous nanoarchitecture shows orders of magnitude higher strength and elastic modulus than all reported ultralight carbon materials under both compression and tension. The high-strength nanoporous graphene also exhibits excellent tensile ductility and work hardening, which are comparable to well-designed metamaterials but until now had not been realized in ultralight cellular materials. The excellent mechanical properties of the nanoporous graphene benefit from seamless graphene sheets in the bicontinuous nanoporosity that effectively preserves the intrinsic strength of atomically thick graphene in the three-dimensional cellular nanoarchitecture.