Study on the microstructure of air reactive brazing joint between Al2O3 ceramic and Q235 steel

Q235 steel /Al2O3 ceramics were brazed with Ag-CuO filler metal at 1050°C and held for 15min in air. When brazing Q235 steel and Al2O3 ceramics directly, it was found that serious oxidation occurred on the steel side during the brazing process. Although the joining was realized, a loose oxide film was formed on the surface of the base steel, which affected the mechanical properties of joints. When Q235 steel with aluminized surface was adopted to braze with Al2O3 ceramics, a Al2O3 layer formed on the surface of Q235 steel successfully avoided the oxidation of Q235 steel, and a compact and defection-free joint was obtained. The typical organization of joint was Al2O3/ CuAl2O4/ CuO/ Ag/ CuO/ CuAl2O4 /Al2O3/ FeAl/ FeAl2/ Fe.

Influence of the applied layer on the state of stress in a bimetallic perforated plate under two load variants

The paper presents the results of the analysis of the influence of the applied plate layer on the state of stress in the bimetallic perforated plate. The finite element method ANSYS program was used for numerical calculations. The paper presents the results of stress tests for a single-layer clad plate made of S355J2 steel and a bimetallic perforated plate consisting of layers made of S355J2 steel and titanium. In addition, the study presents the results of the research on the influence of the method of loading, i.e. the concentrated force P in the geometric center of the plate and the external pressure q on the entire surface of the plate, and the method of support, i.e. free support and fixed, on the location of stress concentration zones in the bimetallic circular perforated plate. It has been shown that the presence of a perforated layer in the plate reduces the value of the equivalent von Mises stress by a minimum of approximately 30% in the base (steel) layer.

Analysis of bimetal pipe bends with a bend of 0.7D with a cladding layer of Inconel 625

Bimetal pipes are highly stressed composite components that must resist corrosion in a chemically aggressive environment. The production of pipe bends with a supercritical bend of 0.7D, which form the part of serpentine systems, is very complex and technologically demanding, because very often undesired cracks occur. To increase the service life of these serpentine systems, the use of a 16Mo3 base steel pipe with a cladding layer of Inconel 625 material was proposed for their production in order to significantly increase their corrosion resistance. For this reason, an extensive analysis of the production of pipe bends with a supercritical bend of 0.7D from bimetal pipes with Inconel 625 cladding was performed, which addressed not only the bend but also the mechanical properties of the pipe with Inconel 625 cladding. It was found out that the production of the pipe bend with a bend of 0.7D of a bimetal pipe is feasible completely without defects with perfectly satisfactory mechanical properties.

Study of Hillock and Zinc Whisker Evolution in Five Different Cable Tray Coatings

The main objective of this work is the study of the hillock and zinc whisker evolution of five different commercial zinc coatings applied on the same base steel wires of the patented EASYCONNECT system cable trays manufactured by VALDINOX Ltd.: white zinc alkaline electrolyte, yellow zinc trivalent electrolyte, acid zinc electrolyte, hot dip galvanized, and zinc nickel coating. The limited literature on the subject is summarized, and then the coating thickness, chemical composition, hardness and surface rugosity are characterized. The hillock and whisker density evolution are evaluated over a period of 12 months, considering the presence of compression bending stresses. It is concluded that the white alkaline and yellow trivalent coatings are the most affected, while the zinc-nickel shows the best behavior with no presence of whiskers; the acid zinc electrolyte also shows good results despite the delayed appearance of whiskers from the ninth month; the hot-dip galvanized coating does not show any presence of zinc whiskers or hillocks.

Effects of Ti and Cu Addition on Inclusion Modification and Corrosion Behavior in Simulated Coarse-Grained Heat-Affected Zone of Low-Alloy Steels

In this paper, the effects of Ti and Cu addition on inclusion modification and corrosion behavior in the simulated coarse-grained heat-affected zone (CGHAZ) of low-alloy steels were investigated by using in-situ scanning vibration electrode technique (SVET), scanning electron microscope/energy-dispersive X-ray spectroscopy (SEM/EDS), and electrochemical workstation. The results demonstrated that the complex inclusions formed in Cu-bearing steel were (Ti, Al, Mn)-Ox-MnS, which was similar to that in base steel. Hence, localized corrosion was initiated by the dissolution of MnS. However, the main inclusions in Ti-bearing steels were modified into TiN-Al2O3/TiN, and the localized corrosion was initiated by the dissolution of high deformation region at inclusion/matrix interface. With increased interface density of inclusions in steels, the corrosion rate increased in the following order: Base steel ≈ Cu-bearing steel < Ti-bearing steel. Owing to the existence of Cu-enriched rust layer, the Cu-bearing steel shows a similar corrosion resistance with base steel.

Surface protective layers of iron aluminides developed on medium carbon steel by the hot-dip aluminizing (HDA) process

The investigation in this paper is based on the existence of carbon content and its role in the formation of Fe-Al intermetallic layer in unalloyed carbon steel C45 with a carbon content of 0.44 wt.%. Several sophisticated techniques such as PFIB SEM equipped with EDS and EBSD, GD-OES were employed for the in-depth surface analysis. The results of the metallographic examination reveal that the carbon would appear and could be well detected at the interface between the solidified aluminum and the solid iron-base steel substrate and got also incorporated in the top aluminum layer. Furthermore, due to the dissolution and outward diffusion of iron into the liquid aluminum melt during the HDA process, plus its involvement in the formation of the solid intermetallic surface layer, thus the carbon atoms gaining higher chemical affinity there will also be more likely to form carbide precipitates of different kinds like Fe3AlC and AlC inside these developing surface layers on the C45 type steel during the process of hot-dip aluminizing at 700 °C.

Design Analysis of 110kV Double Circuit Narrow-Base Steel Pipe Tower

Secondary bending moment and geometric nonlinearity should be taken into account in pipe tower design. Taking the 110kV double-circuit narrow-base steel pipe tower as an example, the 110 kV double-circuit narrow-base steel pipe tower is compared and analyzed through the tower structure design software and the general finite element software ANSYS. The analysis results show that the narrow-base steel tube tower should adopt a rigid-truss structure model, and the influence of the secondary bending moment of the main material and the geometric nonlinearity should be considered. The secondary bending moment effect accounts for about 10-20% of the strength stress of the steel pipe main material. Through comparative analysis, a number of design points are summarized, which provides a certain practical guiding significance for the design and application of the double-circuit narrow-base steel pipe tower.

Cast steel with adjustable austenitic transformation during operation, obtained by electroslag remelting

The ligature for finishing of base steel 3H3M3Ftype for obtaining steel 4H3N5M3Ftype with adjustable austenitic transformation is developed in the article. The phase-structural state of steel in the cast state is investigated. The uniform distribution of alloying components on the body of grains is shown. It was found that the investigated hardened steel is softening above the tempering temperature of 620 °C, because the heat resistance of steel decreases (below 40 HRC). It was developed a 3H3M3F base steel ligature for steel production with adjustable austenitic transformation of 4H3N5M3F brand. Ingots (ligature of the Fe―Ni―Mo―V―Mn system) weighing 25 kg were obtained. The ligature was obtained by means of an induction furnace in a casting mold. The temperature of the metal in the furnace before release was 1550 °C. The duration of refining did not exceed 20 minutes. The phase-structural state of cast steel is studied. The uniform distribution of alloying components on the body of grains is shown, as well as the absence of coarse carbide eutectic in metal. This allows to reduce energy-intensive technological operations (diffusion annealing, forging) for the die toolsmanufacture. The presence of martensitic structure in the steel in the cast state of the investigated ingot requires the main thermal operation — annealing. It is established that incomplete annealing at a temperature of 750 ± 20 °C under the condition of partial recrystallization of the investigated steel allows to improve the mechanical processing (cutting) for the production of the die tool. It was determined that the investigated hardened steel hardens above the tempering temperature of 620 °C, because the heat resistance of steel decreases (below 40 HRC). Thus, a die tool of the investigated steel for hot deformation, capable of operating up to the temperature of 620 °C. Keywords: steel, ligature, temperature, structure, hardness.