The Challenges of Prolonged Gas Sensing in the Modern Urban Environment

The increase in the urban population is impacting the environment in several ways, including air pollution due to emissions from automobiles and industry. The reduction of air pollution requires reliable and detailed information regarding air pollution levels. Broad deployment of sensors can provide such information that, in turn, can be used for the establishment of mitigating and regulating acts. However, a prerequisite of such a deployment strategy is using highly durable sensors. The sensors must be able to operate for long periods of time under severe conditions such as high humidity, solar radiation, and dust. In recent years, there has been an ongoing effort to ruggedize sensors for industrial applications with an emphasis on elevated temperature, humidity, and pressure. Some of these developments are adapted for urban air sensing applications. However, protection from dust is based on filters that have not been modified in the last few decades. Such filters clog over time, thus requiring frequent replacement. This editorial presents the need for a consumable-free dust removal device that provides consistent performance without affecting the sensing process. A specific solution for removing dust using a cyclone dust separator is presented. The cyclone dust separator is implemented as an add-on module to protect commercially available sensors.

Challenging Paradigms by Optimizing Combustible Dust Separator

A computational study was carried out to investigate the effects of internal geometry changes on the likelihood of solids buildup within, and the efficiency of, an industrial dust collector. Combustible solids held up in the unit pose a safety risk. The dust collector serves multiple functions, so the design requires a delicate balance. Particles should be separated from the incoming mixture and collected in the bottom of the unit. This particulate material should freely flow into a high-speed ejector (Mach 0.4) underneath. Gas must also flow freely to the top outlet, but sufficient gas must flow down to the ejector so that its motive gas augments the transport of particles back to the reactor (recirculation). Computational design evaluations included: (1) rod spacing, (2) ledge removal, and (3) rod cover plates. Testing on particle size distribution and density was carried out in-house to provide inputs to the computational fluid dynamics (CFD) model. Rod spacing reduction had a mixed effect on flow distribution. Plates were found to induce a negative effect on recirculation and a mixed effect on combustible solids accumulation. Removal of the ledge, however, offered slightly more recirculation along with completely alleviating stagnant solids accumulation. It is shown that, without consideration of detailed fluid physics, general separator design principals might be misguiding.